Compound collimating system using apertures and collimators

1. An optical sensor system having a compound aperture and collimator structure for collimating light, comprising:

an input surface providing a sensing region for a biometric object;

an aperture layer comprising a plurality of apertures, disposed beneath the input surface;

a plurality of light-blocking structures, separate from and disposed beneath the aperture layer, forming a plurality of collimators; and

an image sensor, disposed beneath the plurality of light-blocking structures, wherein the image sensor is configured to detect light from the sensing region that has passed through the aperture layer and the plurality of collimators;

wherein apertures of the aperture layer provide entrance apertures to the compound aperture and collimator structure; and

wherein the plurality of light-blocking structures are configured to prevent cross-talk by blocking stray light from entering respective light sensing elements of the image sensor, wherein stray light relative to a respective light sensing element of the image sensor is light that is not transmitted through a respective aperture and collimator aligned with the respective light sensing element of the image sensor.

2. The optical sensor system according to claim 1 , wherein collimators of the plurality of collimators are aligned to respective apertures of the aperture layer.

3. The optical sensor system according to claim 1 , further comprising:

a transparent layer, disposed between the aperture layer and the plurality of collimators.

4. The optical sensor system according to claim 3 , wherein thickness of the transparent layer is 145 um or less.

5. The optical sensor system according to claim 1 , wherein the plurality of light-blocking structures are formed of etched silicon.

6. The optical sensor system according to claim 1 , wherein the plurality of light-blocking structures have heights of 105 um or less.

7. The optical sensor system according to claim 1 , wherein the plurality of light-blocking structures have vertical walls.

8. The optical sensor system according to claim 1 , wherein the plurality of light-blocking structures have slanted walls.

9. The optical sensor system according to claim 8 , wherein an opening at a top of a collimator of the plurality of collimators formed by the plurality of light-blocking structures has a larger diameter than an aperture of the plurality of apertures in the aperture layer, and an opening at a bottom of a collimator of the plurality of collimators has a smaller diameter than the opening at the top of the collimator of the plurality of collimators.

10. The optical sensor system according to claim 1 , wherein the aperture layer and the plurality of collimators are configured to provide, in combination, an aspect ratio of at least 15:1 for the light passing through the aperture layer and the plurality of collimators.

11. The optical sensor system according to claim 1 , wherein thickness of the aperture layer is 100 nm or less.

12. The optical sensor system according to claim 1 , further comprising:

an illumination layer, disposed beneath the aperture layer, configured to provide light to be reflected from the sensing region and detected by the image sensor.

13. The optical sensor system according to claim 1 , wherein the aperture layer is formed of a light blocking metal.

14. The optical sensor system according to claim 1 , further comprising:

a semi-transparent color layer, disposed above the aperture layer.

15. An optical sensor system having a compound aperture and collimator structure for collimating light, comprising:

an input surface providing a sensing region for a biometric object;

a color layer, comprising a plurality of apertures, disposed beneath the input surface;

a plurality of light-blocking structures, separate from and disposed beneath the color layer; and

an image sensor, disposed beneath the plurality of light-blocking structures, wherein the image sensor is configured to detect light from the sensing region that has passed through the color layer.

16. The optical sensor system according to claim 15 , wherein the color layer further comprises:

a semi-transparent color layer; and

a reflective aperture layer comprising the plurality of apertures.

17. The optical sensor system according to claim 15 , wherein the color layer further comprises:

a semi-transparent color layer; and

a dark aperture layer comprising the plurality of apertures.

18. The optical sensor system according to claim 15 , wherein the color layer is an ink layer with the plurality of apertures formed in the ink layer.

19. A method for producing an optical biometric sensor having a compound aperture and collimator structure for collimating light, comprising:

forming a plurality of collimators over an image sensor, wherein the plurality of collimators are formed by a plurality of light blocking structures;

forming a transparent layer over the plurality of collimators; and

forming an aperture layer over the transparent layer, wherein the aperture layer comprises a plurality of apertures aligned to the plurality of collimators.

20. An optical sensor system having a compound aperture and collimator structure for collimating light, the optical sensor system comprising:

an aperture layer comprising a plurality of apertures;

a transparent layer, disposed beneath the aperture layer;

a plurality of light-blocking structures, disposed beneath the transparent layer, forming a plurality of collimators; and

an image sensor, disposed beneath the plurality of light-blocking structures, wherein the image sensor is configured to detect light from a sensing region for a biometric object above the aperture layer, wherein the detected light has passed from the sensing region through the aperture layer and the plurality of collimators.