Premanufactured structures for constructing buildings
Premanufactured structures for constructing buildings comprise a construction system for an energy efficient multi-story building with standard single or mixed units. The multi-story building is constructed using premanufactured structures: non-weight bearing walls with finished exterior including all electrical, insulating, plumbing and communications components that are premanufactured at a site distant from a building site, and the non-weight bearings walls are attached to a floor and ceiling slabs, interfacing with each other to enclose units of the building; interior components that are premanufactured at a remote site to connect to inside portions of the non-weight bearing walls; and exterior components that are premanufactured at the remote site to attach to exterior surfaces of the building. Non-weight bearing walls, interior components, and exterior components are installed and connected together to provide the energy efficient multi-story building with units with different floor plans, and optionally, a retail level with underground parking.
1. A building structure comprising:
a pre-manufactured wall including:
a plurality of studs;
a first wall panel adjacent to at least some of the plurality of studs, wherein the first wall panel comprises a fire-resistant material;
a second wall panel on an opposite side of the plurality of studs from the first wall panel;
an insulation layer between the first wall panel and the second wall panel;
a head section along a top portion of the pre-manufactured wall, wherein vertical sides of the head section are offset and spaced inwardly from the first wall panel and the second wall panel;
a base section along a bottom portion of the pre-manufactured wall, wherein vertical sides of the base section are offset and spaced inwardly from the first wall panel and the second wall panel; and
an L-shaped member connecting the base section of the pre-manufactured wall to a floor of the building structure.
2. The building structure of claim 1 , further comprising fire-resistant caulk between the floor and the L-shaped member.
3. The building structure of claim 1 , further comprising another L-shaped member connecting the head section to a ceiling of the building structure.
4. The building structure of claim 3 , further comprising a pad between the another L-shaped member and the ceiling.
5. The building structure of claim 4 , wherein the pad comprises neoprene.
6. The building structure of claim 3 , further comprising a fire-sealant tape between the ceiling and the another L-shaped member.
7. The building structure of claim 3 , further comprising fire proof materials between the head section and the ceiling.
8. The building structure of claim 3 , wherein the head section is secured to the another L-shaped member by a horizontal support fastener, and wherein the another L-shaped member includes a slot configured to allow vertical movement of the horizontal support fastener within the slot.
9. The building structure of claim 1 , wherein an inside wall of each of the head section and the base section is lined with a fire-resistant material.
10. The building structure of claim 9 , wherein the fire-resistant material comprises magnesium oxide board.
11. The building structure of claim 1 , wherein the second wall panel comprises a metal panel.
12. A method of installing a pre-manufactured wall, the method comprising:
securing a head section of the pre-manufactured wall to a first L-shaped member coupled to a ceiling of a building structure; and
securing a base section of the pre-manufactured wall to a second L-shaped member coupled to a floor of the building structure,
wherein the pre-manufactured wall comprises a plurality of studs, a first wall panel and a second wall panel on opposite sides of the plurality of studs, and an insulation layer between the first wall panel and the second wall panel,
wherein the head section extends along a top portion of the pre-manufactured wall, and vertical sides of the head section are offset and spaced inwardly from the first wall panel and the second wall panel, and
wherein the base section extends along a bottom portion of the pre-manufactured wall, and vertical sides of the base section are offset and spaced inwardly from the first wall panel and the second wall panel.
13. The method of claim 12 , further comprising attaching a trim along the base section and the head section of the pre-manufactured wall, wherein the trim is configured to conceal the L-shaped members.
14. The method of claim 13 , wherein the trim comprises aluminum.
15. The method of claim 12 , further comprising sealing open spaces between the floor and the base section with a caulk.
16. The method of claim 12 , further comprising filling a gap between the ceiling and the head section with fire proof materials.
17. The method of claim 12 , wherein securing the head section to the first L-shaped member comprises passing a first horizontal fastener through the first L-shaped member and at least partially through the head section and wherein securing the base section to the second L-shaped member comprises passing a second horizontal fastener through the second L-shaped member and at least partially through the base section.
18. The method of claim 12 , further comprising coupling a finished panel to at least one of the first wall panel and the second wall panel of the pre-manufactured wall.
19. The method of claim 18 , wherein coupling the finished panel to the at least one of the first wall panel and the second wall panel occurs prior to securing the head section to the first L-shaped member and securing the base section to the second L-shaped member.
20. The method of claim 12 , wherein securing the head section and the base section of the pre-manufactured wall comprises securing the head section and the base section of a first pre-manufactured wall panel, the method further comprising securing base and head sections of a second pre-manufactured wall panel and coupling a pre-finished panel to each of the first pre-manufactured wall panel and the second pre-manufactured wall panel.