IP Library Granted Patent US 10,343,030
Granted Patent B2
US 10,343,030 · App. 15/204,736 · Granted Jul 9, 2019

Multi-material golf club head

Inventors: Takeshi Casey Funaki (San Diego, CA); Hiroshi Kawaguchi (Aliso Viejo, CA); Gery M. Zimmerman (Fallbrook, CA); Thomas Orrin Bennett (Carlsbad, CA); Mark C. Myrhum (Del Mar, CA); Darryl C. Galvan (El Cajon, CA)
Assignee: Acushnet Company
A63B53/0466A63B60/50A63B60/52A63B2053/0408A63B2053/0433A63B2053/0437A63B2060/002A63B2209/00A63B2209/02
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Quick Facts
Patent No.
US 10,343,030
App. No.
15/204,736
Granted
Jul 9, 2019
Kind
B2
Abstract

A golf club head made out of multi-material is disclosed herein. More specifically, the golf club head in accordance with the present invention has at least a portion of the body of the golf club head that is further comprised out of a base layer and a lightweight cover layer. The base layer may have a plurality of cutouts to help reduce unnecessary mass and the lightweight cover layer may be made out of an ultra-lightweight material to further reduce the unnecessary mass. The resulting golf club head may generally have a deep CG wherein the CG-B location is about 37 mm, and a CG-C location is greater than about 30 mm.

Claims (38)

1. A golf club head comprising:

a striking face portion located at a frontal portion of said golf club head; and

a body portion attached to an aft portion of said striking face portion further comprising a crown portion and a sole portion;

wherein at least one of said crown portion or said sole portion further comprises a base layer and a lightweight cover layer;

said base layer further comprises a plurality of cutouts, and

said lightweight cover layer has an Internal Exposure Percentage of greater than about 25% and less than about 45°%,

wherein a transition region between said base layer and said lightweight cover layer further comprises a blend, said blend creates a smooth thickness transition between said base layer and said lightweight cover layer.

2. The golf club head of claim 1 , wherein said blend is applicable at a transition region located at said crown portion.

3. The golf club head of claim 2 , wherein said blend is applicable at both said transition region located at said crown portion and at a transition region at said sole portion.

4. The golf club head of claim 1 , wherein said base layer comprising a plurality of cutouts wraps around a toe portion of said body portion of said golf club head.

5. The golf club head of claim 4 , wherein said lightweight cover layer wraps around a toe portion of said body portion of said golf club head.

6. The golf club head of claim 1 , wherein said lightweight cover layer has an Internal Exposure Percentage of between about 20% to about 50%.

7. The golf club head of claim 6 , wherein said lightweight cover layer has an Internal Exposure Percentage of between about 25% to about 45%.

8. The golf club head of claim 7 , wherein said base layer has a maximum thickness of less than about 0.50 mm, and said lightweight cover layer has a maximum thickness of less than about 0.30 mm.

9. The golf club head of claim 8 , wherein said base layer has a maximum thickness of less than about 0.40 mm, and said lightweight cover layer has a maximum thickness of less than about 0.25 mm.

10. The golf club head of claim 9 , wherein said base layer has a maximum thickness of less than about 0.35 mm, and said lightweight cover layer has a maximum thickness of less than about 0.20 mm.

11. A golf club head comprising:

a striking face portion located at a frontal portion of said golf club head; and

a body portion attached to an aft portion of said striking face portion further comprising a crown portion and a sole portion;

wherein at least one of said crown portion or said sole portion further comprises a base layer and a lightweight cover layer;

said base layer further comprises a plurality of cutouts, and

said lightweight cover layer has an Internal Exposure Percentage of greater than about 25% and less than about 45%,

wherein at least one of said plurality of cutouts further comprises a stiffening member around a perimeter of said cutout.

12. The golf club head of claim 11 , wherein said stiffening member is a bevel.

13. The golf club head of claim 11 , wherein said stiffening member is an extension leg.

14. The golf club head of claim 11 , wherein said stiffening member is a round.

15. The golf club head of claim 11 , further comprising an adhesive layer sandwiched between said base layer and said lightweight cover layer.

16. The golf club head of claim 15 , wherein said adhesive layer is a film type adhesive.

17. The golf club head of claim 16 , wherein said film type adhesive has a thickness of less than about 15 mils.

18. A golf club head comprising:

a striking face portion located at a frontal portion of said golf club head; and

a body portion attached to an aft portion of said striking face portion further comprising a crown portion and a sole portion;

wherein at least one of said crown portion or said sole portion further comprises a base layer, a lightweight cover layer, and an adhesive layer sandwiched between said base layer and said lightweight cover layer;

said base layer further comprises a plurality of cutouts,

said lightweight cover layer has an Internal Exposure Percentage of greater than about 25% and less than about 45%, and

wherein said adhesive layer is a film type adhesive having a thickness of less than about 15 mils.

19. The golf club head of claim 18 , a transition region between said base layer and said lightweight cover layer further comprises a blend, said blend creates a smooth thickness transition between said base layer and said lightweight cover layer.

20. The golf club head of claim 19 , wherein said blend is applicable at a transition region located at said crown portion.

Assignments (6)
ASSIGNMENT OF SECURITY INTEREST IN PATENTS (ASSIGNS 051618-0777) Recorded Aug 3, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS RESIGNING ADMINISTRATIVE AGENT
To: JPMORGAN CHASE BANK, N.A., AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 061069/0731 →
SECURITY INTEREST Recorded Aug 3, 2022
From: ACUSHNET COMPANY
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061099/0236 →
ASSIGNMENT OF SECURITY INTEREST IN PATENTS (ASSIGNS 039506-0030) Recorded Aug 3, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS RESIGNING ADMINISTRATIVE AGENT
To: JPMORGAN CHASE BANK, N.A., AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 061521/0414 →
SECURITY INTEREST Recorded Jan 15, 2020
From: ACUSHNET COMPANY
To: WELLS FARGO BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 051618/0777 →
SECURITY INTEREST Recorded Jul 28, 2016
From: ACUSHNET COMPANY
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 039506/0030 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 7, 2016
From: FUNAKI, TAKESHI CASEY; KAWAGUCHI, HIROSHI; ZIMMERMAN, GERY M.; BENNETT, THOMAS ORRIN; MYRHUM, MARK C.; GALVAN, DARRYL C.
To: ACUSHNET COMPANY
Reel/Frame 039104/0169 →
Continuity (3)
Continuation In Part 15047975 · Feb 19, 2016
Continuation In Part 14945243 · Nov 18, 2015
Related Publication 20170136317A1 · May 18, 2017
Cited By (2)
US 12,343,600 US 12,611,577