IP Library Granted Patent US 9,996,007
Granted Patent B2
US 9,996,007 · App. 15/207,817 · Granted Jun 12, 2018

Polymer for preparing resist underlayer film, resist underlayer film composition containing the polymer and method for manufacturing semiconductor device using the composition

Inventors: Min Ho Jung (Daejeon, KR); Yu Na Shim (Daejeon, KR); Kyun Phyo Lee (Daejeon, KR); Jin Su Ham (Daejeon, KR); Soo Young Hwang (Daejeon, KR)
Assignees: SK Innovation Co., Ltd.; SK Global Chemical Co., Ltd.
G03F7/38C08G10/00C08G65/4012C09D149/00G03F7/091G03F7/094H01L21/0271H01L21/0332H01L21/31138
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Quick Facts
Patent No.
US 9,996,007
App. No.
15/207,817
Granted
Jun 12, 2018
Kind
B2
Abstract

Provided are a polymer used for a manufacturing process of a semiconductor and a display, a resist underlayer film composition containing the polymer for a manufacturing process of a semiconductor and a display, and a method for manufacturing semiconductor device using the composition, and more specifically, the polymer of the present disclosure simultaneously has optimized etching selectivity, planarization characteristic, and excellent thermal resistance, such that the resist underlayer film composition containing the polymer is usable as a hard mask for a multilayer semiconductor lithography process.

Claims (56)

1. A polymer for preparing a resist underlayer film comprising:

a repeating unit represented by Chemical Formula 1 below:

in Chemical Formula 1,

Ar is

Z 1 to Z 4 are each independently C═O, NR a , O, S or CR b R c ; R a to R c are each independently hydrogen, (C1-C10)alkyl, halogen, (C3-C10)cycloalkyl, or (C6-C20)aryl, and the alkyl, cycloalkyl, and aryl may be further substituted with one or more substituents selected from the group consisting of halogen, (C1-C10)alkyl, halo(C1-C10)alkyl, (C3-C10)cycloalkyl, and (C6-C20)aryl;

Ar 1 and Ar 2 are each independently (C6-C30)arylene;

L is

Ar 3 and Ar 4 are each independently (C6-C30)arylene;

Ar 5 is trivalent (C6-C30)arylene;

Ar 6 is (C6-C30)aryl;

the arylene of Ar 3 , Ar 4 and Ar 5 , and the aryl of Ar 6 may be further substituted with one or more substituents selected from the group consisting of (C1-C10)alkyl, (C3-C10)cycloalkyl, (C6-C20)aryl, (C1-C10)alkoxy, (C6-C20)aryloxy, (C1-C10)alkyl(C6-C20)aryl and (C6-C20)aryl(C1-C10)alkyl,

R is hydrogen, (C1-C20)alkyl, (C3-C10)cycloalkyl or (C6-C20)aryl, and the alkyl, cycloalkyl, or aryl of R may be further substituted with one or more substituents selected from the group consisting of (C1-C10)alkyl, (C3-C10)cycloalkyl and (C6-C20)aryl;

w is an integer of 1 to 5;

u is an integer of 0 or 1; and

the heteroaryl and the heterocycloalkyl include one or more heteroatoms selected from B, N, O, S, P(═O), Si, Se and P.

2. The polymer for preparing a resist underlayer film of claim 1 , wherein the polymer includes a repeating unit represented by Chemical Formula 2, 3, or 4 below:

in Chemical Formula 2, 3, or 4, Ar, Ar 1 , Ar 2 , Ar 3 , Ar 4 , Ar 5 , Ar 6 , R, w and u are the same as defined in Chemical Formula 1 above of claim 1 .

3. The polymer for preparing a resist underlayer film of claim 2 , wherein Ar 3 and Ar 4 are each independently phenylene, naphthylene, biphenylene, fluorenylene, triphenylene, anthrylene, pyrenylene, chrysenylene or naphthacenylene; Ar 5 is trivalent phenylene, naphthylene, biphenylene, fluorenylene, triphenylene, anthrylene, pyrenylene, chrysenylene or naphthacenylene; Ar 6 is phenyl, naphthyl, biphenyl, fluorenyl, triphenyl, anthryl, pyrenyl, chrysenyl or naphthacenyl; R is hydrogen, methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, phenyl, naphthyl, biphenyl, terphenyl, fluorenyl, phenanthrenyl, anthracenyl, triphenylenyl, pyrenyl, chrysenyl, naphthacenyl, benzyl, naphthylmethyl, anthrylmethyl, pyrenylmethyl, triphenylmethyl or tolyl; w is an integer 1 or 2; and u is an integer of 0 or 1.

4. The polymer for preparing a resist underlayer film of claim 1 , wherein the polymer has a weight average molecular weight of 500 or more.

5. A resist underlayer film composition comprising:

a polymer for preparing a resist underlayer film including a repeating unit represented by Chemical Formula 1 below; and

an organic solvent:

in Chemical Formula 1,

Ar is

Z 1 to Z 4 are each independently C═O, NR a , O, S or CR b R c ; R a to R c are each independently hydrogen, (C1-C10)alkyl, halogen, (C3-C10)cycloalkyl, or (C6-C20)aryl, and the alkyl, cycloalkyl, and aryl may be further substituted with one or more substituents selected from the group consisting of halogen, (C1-C10)alkyl, halo(C1-C10)alkyl, (C3-C10)cycloalkyl, and (C6-C20)aryl;

Ar 1 and Ar 2 are each independently (C6-C30)arylene;

L is

Ar 3 and Ar 4 are each independently (C6-C30)arylene;

Ar 5 is trivalent (C6-C30)arylene;

Ar 6 is (C6-C30)aryl;

the arylene of Ar 3 , Ar 4 and Ar 5 , and the aryl of Ar 6 may be further substituted with one or more substituents selected from the group consisting of (C1-C10)alkyl, (C3-C10)cycloalkyl, (C6-C20)aryl, (C1-C10)alkoxy, (C6-C20)aryloxy, (C1-C10)alkyl(C6-C20)aryl and (C6-C20)aryl(C1-C10)alkyl,

R is hydrogen, (C1-C20)alkyl, (C3-C10)cycloalkyl or (C6-C20)aryl, and the alkyl, cycloalkyl, or aryl of R may be further substituted with one or more substituents selected from the group consisting of (C1-C10)alkyl, (C3-C10)cycloalkyl and (C6-C20)aryl;

w is an integer of 1 to 5;

u is an integer of 0 or 1; and

the heteroaryl and the heterocycloalkyl include one or more heteroatoms selected from B, N, O, S, P(═O), Si, Se and P.

6. The resist underlayer film composition of claim 5 , wherein the polymer for preparing a resist underlayer film includes a repeating unit represented by Chemical Formula 2, 3 or 4 below:

in Chemical Formula 2, 3, or 4, Ar, Ar 1 , Ar 2 , Ar 3 , Ar 4 , Ar 5 , Ar 6 , R, w and u are the same as defined in Chemical Formula 1 above of claim 5 .

7. The resist underlayer film composition of claim 5 , wherein the polymer for preparing a resist underlayer film including the repeating unit represented by Chemical Formula 1 has an amount of 0.5 to 50 wt % and the organic solvent has an amount of 50 to 99.5 wt %, based on total amount of the resist underlayer film composition.

8. The resist underlayer film composition of claim 5 , wherein the organic solvent is at least one selected from cyclohexanone, 2-heptanone, propyleneglycol monomethyl ether, propyleneglycol monomethyl acetate, propyleneglycol monomethyl ether acetate, gamma-butyrolactone, ethyl lactate, dimethyl sulfoxide, dimethyl acetamide, and N-methyl pyrrolidone.

9. The resist underlayer film composition of claim 5 , further comprising at least one additive selected from crosslinking agents, acid catalysts, acid generators, antifoaming agents, and surfactants.

10. The resist underlayer film composition of claim 9 , wherein the crosslinking agent is at least one selected from compounds represented by Chemical Formulas 5 to 11 below:

in Chemical Formula 7, R 21 and R 22 are each independently hydroxy or (C1-C3)alkoxy, and R 23 is (C1-C10)alkyl,

in Chemical Formula 9, R 24 , R 25 , R 26 and R 27 are each independently hydroxy or (C1-C3)alkoxy, and R 28 and R 29 are each independently hydrogen, (C1-C10)alkyl or halo(C1-C10)alkyl,

in Chemical Formula 10, R 30 , R 31 , R 32 and R 33 are each independently hydroxy or (C1-C3)alkoxy,

in Chemical Formula 11, R 34 , R 35 , R 36 , R 37 , R 38 and R 39 are each independently hydroxy or (C1-C3)alkoxy.

11. The resist underlayer film composition of claim 9 , wherein the acid catalyst or the acid generator is at least one selected from compounds represented by Chemical Formulas 12 to 17 below:

12. A method for manufacturing semiconductor device comprising:

1) forming a resist underlayer film by applying and heating the resist underlayer film composition of claim 5 on a substrate;

2) forming a photoresist film on the resist underlayer film of step 1);

3) forming photoresist patterns by exposing and developing the photoresist film of step 2);

4) etching the resist underlayer film by using the photoresist patterns of step 3) as an etching mask to thereby expose the substrate in a form of the patterns; and

5) etching an exposed part of the substrate,

wherein the exposing is performed by using at least one selected from the group consisting of far-ultraviolet rays, electron beam, X-ray, and ion beam, and

wherein the development is performed by using an alkaline aqueous solution.

13. The method for manufacturing semiconductor device of claim 12 , further comprising, before step 2), forming an inorganic resist underlayer film or a bottom anti-refractive coating (BARC) film on the resist underlayer film of step 1).

14. The method for manufacturing semiconductor device of claim 12 , wherein in the forming of the photoresist patterns of step 3), heating is performed before and/or after the exposing, respectively.

Assignments (2)
CHANGE OF NAME Recorded Sep 2, 2022
From: SK GLOBAL CHEMICAL CO., LTD
To: SK GEO CENTRIC CO., LTD.
Reel/Frame 061371/0332 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2016
From: JUNG, MIN HO; SHIM, YU NA; LEE, KYUN PHYO; HAM, JIN SU; HWANG, SOO YOUNG
To: SK INNOVATION CO., LTD.; SK GLOBAL CHEMICAL CO., LTD.
Reel/Frame 039133/0029 →
Priority Claims (1)
KR 10-2015-0099736 · Jul 14, 2015 · national
Continuity (1)
Related Publication 20170015779A1 · Jan 19, 2017