IP Library Granted Patent US 10,201,050
Granted Patent B2
US 10,201,050 · App. 15/213,155 · Granted Feb 5, 2019

Constant power supply for LED emergency lighting using smart output resetting circuit for no load conditions

Inventor: Jie Wang (Tucson, AZ)
Assignee: IOTA ENGINEERING, LLC
H05B33/0842H02J7/007H02J7/0068H05B33/0815H05B33/0887H05B33/0803H05B33/0809H05B33/0845Y10T307/625
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Quick Facts
Patent No.
US 10,201,050
App. No.
15/213,155
Granted
Feb 5, 2019
Kind
B2
Abstract

A constant power backup power supply for LED lighting fixtures is disclosed. The power supply includes a storage battery that is charged while an AC power source is in an ON condition. When AC power transitions to an OFF condition, a capacitor bank charged by the battery supplies current to the primary side of a flyback converter operating in discontinuous conduction mode. The secondary side of the flyback converter supplies constant output power to the LED lighting fixture for an arbitrary output voltage within a predetermined range.

Claims (48)

1. A backup power supply for driving an LED light source, the supply comprising:

a storage battery adapted to provide DC electrical current;

a constant power LED driver circuit comprising a flyback converter comprising a transformer operating in discontinuous conduction mode, wherein

the flyback converter has a primary inductor winding that is electrically coupled to the storage battery, and

the flyback converter has a secondary inductor winding that is selectably electrically coupled to the LED light source;

further comprising one or more capacitors electrically interposed between the primary inductor winding and the storage battery, the one or more capacitors having a capacitance sufficient to supply sufficient current to the primary inductor winding to supply constant power to the LED light source over a predetermined output voltage and power range, wherein

the flyback converter is configured to supply sufficient DC current to maintain a predetermined constant output power over a predetermined range of output voltage.

2. The backup power supply of claim 1 , wherein the flyback converter further comprises a PWM controller.

3. The backup power supply of claim 2 , wherein the PWM controller is electrically coupled to gate voltage and drain current from the one or more capacitors to the primary inductor winding of the flyback converter with a square wave signal.

4. The backup power supply of claim 3 , wherein the square wave signal has a frequency and a pulse width, and wherein the frequency and pulse width of the square wave signal, and the design of the transformer are such that that primary inductor winding does not saturate during the application of the square wave signal.

5. A backup power supply for driving an LED light source, the supply comprising:

a storage battery adapted to provide DC electrical current;

a constant power LED driver circuit comprising a flyback converter comprising a transformer operating in discontinuous conduction mode, wherein

the flyback converter has a primary inductor winding that is electrically coupled to the storage battery, and

the flyback converter has a secondary inductor winding that is selectably electrically coupled to the LED light source; and

further comprising one or more capacitors electrically interposed between the primary inductor winding and the storage battery, the one or more capacitors having a capacitance sufficient to supply sufficient current to the primary inductor winding to supply constant power to the LED light source over a predetermined output voltage and power range, wherein the predetermined range of output voltage is up to 50V.

6. A backup power supply for driving an LED light source, the supply comprising:

a storage battery adapted to provide DC electrical current;

a constant power LED driver circuit comprising a flyback converter comprising a transformer operating in discontinuous conduction mode, wherein

the flyback converter has a primary inductor winding that is electrically coupled to the storage battery, and

the flyback converter has a secondary inductor winding that is selectably electrically coupled to the LED light source; and

further comprising one or more capacitors electrically interposed between the primary inductor winding and the storage battery, the one or more capacitors having a capacitance sufficient to supply sufficient current to the primary inductor winding to supply constant power to the LED light source over a predetermined output voltage and power range, wherein the predetermined constant output power is in the range of between about 5 and 10 W.

7. A backup power supply for driving an LED light source, the supply comprising:

a storage battery adapted to provide DC electrical current;

a constant power LED driver circuit comprising a flyback converter comprising a transformer operating in discontinuous conduction mode, wherein

the flyback converter has a primary inductor winding that is electrically coupled to the storage battery, and

the flyback converter has a secondary inductor winding that is selectably electrically coupled to the LED light source; and

further comprising a circuit electrically coupled to the secondary inductor and an output capacitor, wherein the s circuit is configured to discharge the output capacitor through a resistive load in the event that the LED light source is decoupled from the backup power supply.

8. A method of providing backup power to an LED light source, the method comprising:

providing a storage battery adapted to provide DC electrical current; and

providing a constant power LED driver circuit comprising a flyback converter comprising a transformer operating in discontinuous conduction mode, wherein

the flyback converter has a primary inductor winding that is electrically coupled to the storage battery, and

the flyback converter has a secondary inductor winding that is selectably electrically coupled to the LED light source; and

further comprising providing one or more capacitors electrically interposed between the primary inductor winding and the storage battery, the one or more capacitors having a capacitance sufficient to supply sufficient current to the primary inductor winding to supply constant power to the LED light source over a predetermined output voltage and power range, and providing a voltage and a current from the one or more capacitors to the primary inductor winding of the flyback converter.

9. The method of claim 8 , wherein the voltage and current are provided to the primary inductor winding of the flyback converter as an AC signal having a frequency and pulse width, and wherein the frequency and pulse width of the square wave signal, and the design of the transformer are such that that primary inductor winding does not saturate during the provision of the square wave signal.

10. A method of providing backup power to an LED light source, the method comprising:

providing a storage battery adapted to provide DC electrical current; and

providing a constant power LED driver circuit comprising a flyback converter comprising a transformer operating in discontinuous conduction mode, wherein

the flyback converter has a primary inductor winding that is electrically coupled to the storage battery, and

the flyback converter has a secondary inductor winding that is selectably electrically coupled to the LED light source; and

further comprising providing one or more capacitors electrically interposed between the primary inductor winding and the storage battery, the one or more capacitors having a capacitance sufficient to supply sufficient current to the primary inductor winding to supply constant power to the LED light source over a predetermined output voltage and power range, wherein the predetermined output voltage comprises a predetermined output voltage range.

11. The method of claim 10 , wherein the predetermined output voltage range is up to 50V.

12. A method of providing backup power to an LED light source, the method comprising:

providing a storage battery adapted to provide DC electrical current; and

providing a constant power LED driver circuit comprising a flyback converter comprising a transformer operating in discontinuous conduction mode, wherein

the flyback converter has a primary inductor winding that is electrically coupled to the storage battery, and

the flyback converter has a secondary inductor winding that is selectably electrically coupled to the LED light source; and

further comprising providing one or more capacitors electrically interposed between the primary inductor winding and the storage battery, the one or more capacitors having a capacitance sufficient to supply sufficient current to the primary inductor winding to supply constant power to the LED light source over a predetermined output voltage and power range, wherein the predetermined constant output power is in the range of between about 5 and 10 W.

Assignments (5)
MERGER AND CHANGE OF NAME Recorded Aug 27, 2019
From: IOTA ENGINEERING, L.L.C.; ACUITY BRANDS LIGHTING, INC.
To: ACUITY BRANDS LIGHTING, INC.
Reel/Frame 050182/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2019
From: ACUITY BRANDS LIGHTING, INC.
To: ABL IP HOLDING LLC
Reel/Frame 050182/0130 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2018
From: WANG, JIE
To: IOTA ENGINEERING LLC
Reel/Frame 047978/0377 →
RELEASE OF SECURITY INTEREST Recorded May 1, 2018
From: ANTARES CAPITAL LP, AS ADMINISTRATIVE AGENT
To: IOTA ENGINEERING, L.L.C.
Reel/Frame 045685/0621 →
SECURITY INTEREST Recorded Feb 24, 2017
From: IOTA ENGINEERING, L.L.C.
To: ANTARES CAPITAL LP, AS ADMINISTRATIVE AGENT
Reel/Frame 041367/0361 →
Continuity (2)
Continuation 13866951 · Apr 19, 2013
Related Publication 20160330811A1 · Nov 10, 2016