IP Library Granted Patent US 11,156,371
Granted Patent B2
US 11,156,371 · App. 15/222,206 · Granted Oct 26, 2021

Networked boilers and control method

Inventors: Ryan Jeremy Hardesty (Valparaiso, IN); Daniel George Karch (La Porte, IN); David Ralston King (Trail Creek, IN); Owen Andrew Cunningham (Michigan City, IN); Neil Damon Butt (New Carlisle, IN); Aaron Sevrin Smith (Chicago, IL); Jeffrey John Calabro (Michigan City, IN)
Assignee: The Marley Company LLC
F24D19/1066F22D5/32F22D5/34F24D3/082F24D12/02Y02B30/00Y02E20/14
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Quick Facts
Patent No.
US 11,156,371
App. No.
15/222,206
Granted
Oct 26, 2021
Kind
B2
Abstract

A hydronic system having a set of inputs, a plurality of boilers, and a controller. Each input representing sensor for a respective heat emitter of a set of heat emitters. Each boiler of the plurality of boilers is configured to receive signals from a portion of the set of inputs. The controller is configured to a status and assignment of the set of inputs from the plurality of boilers and control the plurality of boilers to provide heat to the set of heat emitters.

Claims (25)

1. A control system for an appliance comprising:

a controller;

a first circuit for using hot-water provided by the appliance;

a first pump configured to pump hot-water provided by the appliance through the first circuit;

a first valve configured to selectively provide hot water to the first circuit;

a first sensor configured to send a signal to the controller associated with a demand for hot water in the first circuit;

a second circuit for using hot water provided by the appliance;

a second pump configured to pump hot-water provided by the appliance through the second circuit;

a second valve configured to selectively provide hot water to the second circuit;

a second sensor configured to send a signal to the controller associated with a demand for hot-water in the second circuit;

a first boiler having a first boiler input signal and a first boiler output signal;

a second boiler having a second boiler input signal and a second boiler output signal;

a communication system configured to operatively connect the controller to the first pump, the first valve, the first sensor, the second pump, the second valve, the second sensor, the first boiler input signal, the first boiler output signal, second boiler input signal, the second boiler output signal,

wherein the controller is configured to assign a respective priority type for each of the first and second sensor, the respective priority type being associated with a temperature and action, the controller being configured to determine if both the first and second sensor requesting hot-water are requesting the same priority type, the controller controlling one or more of the first boiler and the second boiler to provide hot water for the same priority type in response to the first and second sensor requesting hot water at the same priority type; and

wherein the controller is configured to determine a sequence of the first boiler and the second boiler to control satisfy each priority type requested in response to the first and second sensor requesting hot-water at different priority types.

2. The control system of claim 1 , further comprising a burner element associated with the appliance operatively connected to the controller and configured to be controlled by the controller for providing hot water at either the first or second temperature.

3. The control system of claim 1 , wherein the controller operates the first circuit and the second circuit under a zone control regime.

4. The control system of claim 1 , wherein the controller operates the first circuit and the second circuit under a priority control regime.

5. The control system of claim 1 , further comprising an additional circuit for using hot-water provided by the appliance wherein the additional circuit includes an additional pump configured to pump hot-water provided by the appliance through the additional circuit; an additional valve configured to selectively provide hot water to the additional circuit; and an additional sensor configured to send a signal to the controller associated with the demand for hot water and the additional circuit.

6. The control system of claim 1 , wherein the appliance is configured to provide hot water at least three different temperatures.

7. The control system of claim 1 , wherein the controller is programmable to allow a user to set the hot water temperatures the appliance can provide.

8. The control system of claim 1 , wherein the controller is configured to operate the valve assemblies and the pump to provide a desired water flow.

9. The control system of claim 1 , wherein the controller is configured to control the first and second boiler based on different load requirements for each priority type, each associated reaction time, and prevent exceeding an associated upper temperature limit.

10. The control system of claim 1 , wherein the controller is configured to average a plurality of outlet sensor temperatures in response to a failure of another outlet temperature sensor.

11. The control system of claim 1 , wherein the controller is configured to poll the communication system for a working outside air temperature sensor in response to a failure of a first outside air temperature sensor.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2021
From: THE MARLEY-WYLAIN COMPANY, LLC
To: THE MARLEY COMPANY LLC
Reel/Frame 057211/0064 →
CHANGE OF NAME Recorded Aug 18, 2021
From: THE MARLEY-WYLAIN COMPANY
To: THE MARLEY-WYLAIN COMPANY, LLC
Reel/Frame 057212/0304 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2017
From: HARDESTY, RYAN J.; KARCH, DANIEL G.; KING, DAVID R.; CUNNINGHAM, OWEN A.; BUTT, NEIL D.; SMITH, AARON S.; CALABRO, JEFFREY J.
To: THE MARLEY-WYLAIN COMPANY
Reel/Frame 044325/0662 →
Continuity (3)
Provisional Application 62286199 · Jan 22, 2016
Provisional Application 62286205 · Jan 22, 2016
Related Publication 20170211821A1 · Jul 27, 2017