IP Library Granted Patent US 10,541,323
Granted Patent B2
US 10,541,323 · App. 15/223,614 · Granted Jan 21, 2020

High-voltage GaN high electron mobility transistors

Inventors: Timothy E. Boles (Tyngsboro, MA); Douglas Carlson (Lowell, MA); Anthony Kaleta (Lowell, MA)
Assignee: MACOM Technology Solutions Holdings, Inc.
H01L29/7786H01L29/0653H01L29/205H01L29/401H01L29/404H01L29/42312H01L29/42376H01L29/475H01L29/517H01L29/66462H01L29/7787H01L29/2003H01L29/402H01L29/41758H01L29/41766H01L29/42316
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Quick Facts
Patent No.
US 10,541,323
App. No.
15/223,614
Granted
Jan 21, 2020
Kind
B2
Abstract

High-voltage, gallium-nitride HEMTs are described that are capable of withstanding reverse-bias voltages of at least 900 V and, in some cases, in excess of 2000 V with low reverse-bias leakage current. A HEMT may comprise a lateral geometry having a gate, gate-connected field plate, and source-connected field plate.

Claims (83)

1. A high electron-mobility transistor (HEMT) comprising:

a buffer layer;

a gallium-nitride conduction layer formed over the buffer layer;

a barrier layer formed over the gallium-nitride conduction layer;

a gate, source, and drain formed over the barrier layer;

a first insulating layer formed in regions between the gate and drain and between the gate and source;

a first gate-connected field plate electrically connected to the gate and extending beyond edges of the gate toward the drain and source over the first insulating layer, wherein a combined thickness of the buffer layer and gallium-nitride layer is greater than approximately 4.5 μm and sidewalls of the gate are sloped outward between approximately 5 degrees and approximately 60 degrees;

one or more additional gates that are connected with the gate to a common gate contact;

one or more additional sources that are connected with the source to a common source contact; and

one or more additional drains that are connected with the drain to a common drain contact.

2. The HEMT of claim 1 , further comprising an oxidation layer between about 10 Angstroms and about 50 Angstroms thick formed between the gate and the barrier layer.

3. The HEMT of claim 1 , wherein a first extension of the first gate-connected field plate towards the drain is larger than a second extension of the first gate-connected field plate towards the source.

4. The HEMT of claim 3 , wherein the second extension is between approximately 10% and approximately 75% of the length of the first extension.

5. The HEMT of claim 4 , wherein a length of the gate L g is between 0.15 μm and 2 μm, and the HEMT is capable of withstanding reverse-bias voltages between 900 volts and approximately 1200 volts.

6. The HEMT of claim 3 , wherein the first extension is between approximately 0.3 μm and approximately 0.8 μm beyond a first edge of the gate toward the drain and the second extension is between approximately 0.1 μm and approximately 0.4 μm beyond a second edge of the gate toward the source.

7. The HEMT of claim 1 , wherein the barrier layer comprises AlGaN having a mole fraction of Al between approximately 24% and approximately 29%.

8. The HEMT of claim 7 , wherein the barrier layer has a thickness between approximately 10 nm and approximately 50 nm.

9. The HEMT of claim 8 , wherein the first insulating layer comprises silicon nitride and has a thickness between approximately 20 nm and approximately 100 nm.

10. The HEMT of claim 9 , wherein a length of the gate L g is between 0.15 μm and 2 μm, and the HEMT is capable of withstanding reverse-bias voltages between 900 volts and approximately 1200 volts.

11. The HEMT of claim 1 , wherein the gate comprises a first conductive material that physically contacts the barrier layer but does not physically contact the conduction layer.

12. The HEMT of claim 11 , wherein the first conductive material comprises a multi-layer composition selected from the following group: Ni/Pd/Au/Ti, Ni/Pt/Au/Ti, Ni/Ti/Al/W, Ni/W/Al/W, Ni/Ta/Al/Ta, Ni/Ta/Al/W, Ni/NiO/Al/W, Ni/NiO/Ta/Al/Ta, Ni/NiO/Ta/Al/W, W/Al/W, Ni/WN/Al/W, Ni/NiO/W/Al/W, Ni/NiO/WN/Al/W, WN/Al/W, and Pt/Au/Ti.

13. The HEMT of claim 11 , wherein the source and drain comprise a second conductive material that electrically contacts the conduction layer.

14. The HEMT of claim 13 , wherein the second conductive material comprises a multi-layer composition selected from the following group: Ti/Al/Ni/Au, Ti/Al/W, and Ta/Al/Ta.

15. The HEMT of claim 1 , wherein the first gate-connected field plate comprises a multi-layer composition selected from the following group: Ti/Pt/Au, Al/Cu, and TiN/Cu.

16. The HEMT of claim 1 configured to drive up to approximately 1 Amp/mm of peripheral gate length at modulation rates up to approximately 1 GHz.

17. The HEMT of claim 1 configured to drive up to approximately 1 Amp/mm of peripheral gate length at modulation rates up to approximately 10 GHz.

18. The HEMT of claim 1 configured to drive up to approximately 1 Amp/mm of peripheral gate length at modulation rates up to approximately 30 GHz.

19. A high electron-mobility transistor (HEMT) comprising:

a buffer layer;

a gallium-nitride conduction layer formed over the buffer layer;

a barrier layer formed over the gallium-nitride conduction layer;

a gate, source, and drain formed over the barrier layer;

a first insulating layer formed in regions between the gate and drain and between the gate and source;

a first gate-connected field plate electrically connected to the gate and extending beyond edges of the gate toward the drain and source over the first insulating layer, wherein a combined thickness of the buffer layer and gallium-nitride layer is greater than approximately 4.5 μm and sidewalls of the gate are sloped outward between approximately 5 degrees and approximately 60degrees, wherein a length of the gate L g is between 0.15 μm and 2 μm, and the HEMT is capable of withstanding reverse-bias voltages between 900 volts and approximately 1200 volts.

20. The HEMT of claim 19 , further comprising a cap layer formed of GaN located over the barrier layer.

21. The HEMT of claim 19 , further comprising an oxidation layer between about 10 Angstroms and about 50 Angstroms thick formed between the gate and the barrier layer.

22. The HEMT of claim 19 , further comprising:

a source-connected field plate comprising a conductor that is electrically connected to the source and extends over the gate; and

a second insulating layer separating the source-connected field plate and the gate.

23. A high electron-mobility transistor (HEMT) comprising:

a gallium-nitride conduction layer formed over the buffer layer;

a barrier layer formed over the gallium-nitride conduction layer;

a gate, source, and drain formed over the barrier layer;

a first insulating layer formed in regions between the gate and drain and between the gate and source;

a first gate-connected field plate electrically connected to the gate and extending beyond edges of the gate toward the drain and source over the first insulating layer, wherein a combined thickness of the buffer layer and gallium-nitride layer is greater than approximately 4.5 μm and sidewalls of the gate are sloped outward between approximately 5 degrees and approximately 60degrees; and

a cap layer formed of GaN located over the barrier layer.

24. The HEMT of claim 23 , wherein a thickness of the cap layer is between approximately 1 nm and approximately 30 nm.

25. The HEMT of claim 24 , wherein a length of the gate L g is between 0.15 μm and 2 μm, and the HEMT is capable of withstanding reverse-bias voltages between 900 volts and approximately 1200 volts.

26. The HEMT of claim 23 , further comprising:

a source-connected field plate comprising a conductor that is electrically connected to the source and extends over the gate; and

a second insulating layer separating the source-connected field plate and the gate.

27. The HEMT of claim 23 , further comprising an oxidation layer between about 10 Angstroms and about 50 Angstroms thick formed between the gate and the barrier layer.

28. A high electron-mobility transistor (HEMT) comprising:

a buffer layer;

a gallium-nitride conduction layer formed over the buffer layer;

a barrier layer formed over the gallium-nitride conduction layer;

a gate, source, and drain formed over the barrier layer;

a first insulating layer formed in regions between the gate and drain and between the gate and source; and

a first gate-connected field plate electrically connected to the gate and extending beyond edges of the gate toward the drain and source over the first insulating layer, wherein a combined thickness of the buffer layer and gallium-nitride layer is greater than approximately 4.5 μm and sidewalls of the gate are sloped outward between approximately 5 degrees and approximately 60 degrees, wherein the gate-to-drain distance is between about 10 μm and about 20 μm and the gate is located closer to the source than to the drain.

29. The HEMT of claim 28 , wherein a length of the gate L g is between 0.15 μm and 2 μm, and the HEMT is capable of withstanding reverse-bias voltages between 900 volts and approximately 1200 volts.

30. A high electron-mobility transistor (HEMT) comprising:

a buffer layer;

a gallium-nitride conduction layer formed over the buffer layer;

a barrier layer formed over the gallium-nitride conduction layer;

a gate, source, and drain formed over the barrier layer;

a first insulating layer formed in regions between the gate and drain and between the gate and source;

a first gate-connected field plate electrically connected to the gate and extending beyond edges of the gate toward the drain and source over the first insulating layer, wherein a combined thickness of the buffer layer and gallium-nitride layer is greater than approximately 4.5 μm and sidewalls of the gate are sloped outward between approximately 5 degrees and approximately 60 degrees; and

a second gate-connected field plate electrically connected to the gate and extending beyond edges of the first gate-connected field plate toward the drain and source over a second insulating layer.

31. The HEMT of claim 30 , wherein a length of the gate L g is between 0.15 μm and 2 μm, and the HEMT is capable of withstanding reverse-bias voltages between 900 volts and approximately 1200 volts.

32. A high electron-mobility transistor (HEMT) comprising:

a buffer layer;

a gallium-nitride conduction layer formed over the buffer layer;

a barrier layer formed over the gallium-nitride conduction layer;

a gate, source, and drain formed over the barrier layer;

a first insulating layer formed in regions between the gate and drain and between the gate and source;

a first gate-connected field plate electrically connected to the gate and extending beyond edges of the gate toward the drain and source over the first insulating layer, wherein a combined thickness of the buffer layer and gallium-nitride layer is greater than approximately 4.5 μm and sidewalls of the gate are sloped outward between approximately 5 degrees and approximately 60degrees;

a source-connected field plate comprising a conductor that is electrically connected to the source and extends over the gate; and

a second insulating layer separating the source-connected field plate and the gate, wherein the source-connected field plate extends beyond the first gate-connected field plate.

33. The HEMT of claim 32 , wherein the source-connected field plate extends beyond the first gate-connected field plate a distance that is between approximately 1.5 μm and approximately 3.5 μm.

34. The HEMT of claim 32 , wherein an edge of the source-connected field plate near the drain may be between approximately 4 μm and approximately 10 μm.

35. The HEMT of claim 32 , wherein a thickness of the second insulating layer is between approximately 300 nm and approximately 600 nm.

36. The HEMT of claim 35 , wherein a thickness of the first insulating layer is between approximately 20 nm and approximately 100 nm.

37. The HEMT of claim 32 , wherein a length of the gate L g is between 0.15 μm and 2 μm, and the HEMT is capable of withstanding reverse-bias voltages between 900 volts and approximately 1200 volts.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2018
From: KALETA, ANTHONY
To: MACOM TECHNOLOGY SOLUTIONS HOLDINGS, INC.
Reel/Frame 046927/0096 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 11, 2017
From: BOLES, TIMOTHY E.; CARLSON, DOUGLAS
To: MACOM TECHNOLOGY SOLUTIONS HOLDINGS, INC.
Reel/Frame 041960/0137 →
Continuity (3)
Provisional Application 62323568 · Apr 15, 2016
Provisional Application 62323569 · Apr 15, 2016
Related Publication 20170301781A1 · Oct 19, 2017
Cited By (2)
US 12,261,207 US 12,581,728