IP Library Granted Patent US 10,290,765
Granted Patent B2
US 10,290,765 · App. 15/224,015 · Granted May 14, 2019

Solar cell and method for manufacturing the same

Inventors: Jinah Kim (Seoul, KR); Ilhyoung Jung (Seoul, KR); Seunghwan Shim (Seoul, KR)
Assignee: LG ELECTRONICS INC.
H01L31/1884H01L31/022425H01L31/022441H01L31/022466H01L31/0682H01L31/0747H01L31/18Y02E10/547
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Quick Facts
Patent No.
US 10,290,765
App. No.
15/224,015
Granted
May 14, 2019
Kind
B2
Abstract

A solar cell and a method for manufacturing the solar cell are discussed. The method for manufacturing the solar cell includes applying an electrode paste on a semiconductor substrate and sintering the electrode paste using a light sintering device to form an electrode. The electrode paste includes fine metal particles, a binder, and a solvent. An amount of the fine metal particles is greater than a sum of an amount of the binder and an amount of the solvent, and the amount of the binder is greater than the amount of the solvent.

Claims (28)

1. A method for manufacturing a solar cell, the method comprising:

applying an electrode paste on a semiconductor substrate, wherein the electrode paste includes fine metal particles, a binder, and a solvent; and

sintering the electrode paste using a light sintering device irradiating pulse type white light to form an electrode,

wherein the sintering of the electrode paste to form the electrode includes:

evaporating the solvent included in the electrode paste; and

irradiating the pulse type white light, after the evaporating of the solvent, to evaporate the binder included in the electrode paste and sinter the fine metal particles to form the electrode,

wherein the evaporating of the solvent and the irradiating of the pulse type white light are performed at different temperatures,

wherein a temperature to evaporate the binder is higher than a temperature of the evaporating of the solvent,

wherein the solvent is evaporated at the temperature of about 80° C. to 150° C., and

wherein the binder is evaporated at the temperature of about 100° C. to 500° C.

2. The method of claim 1 , wherein an amount of the fine metal particles is greater than a sum of an amount of the binder and an amount of the solvent, and the amount of the binder is greater than the amount of the solvent.

3. The method of claim 2 , wherein the amount of the fine metal particles is about 50 to 80 wt %.

4. The method of claim 2 , wherein the amount of the binder is about 15 to 40 wt %.

5. The method of claim 2 , wherein the amount of the solvent is about 5 to 40 wt %.

6. The method of claim 1 , wherein the fine metal particles include at least one conductive material of silver (Ag), copper (Cu), Cu—Ni or Cu—Ag.

7. The method of claim 6 , wherein the fine metal particles are a micro-sized powder or a nano-sized powder.

8. The method of claim 1 , wherein the pulse type white light is generated through a xenon flash lamp.

9. The method of claim 8 , wherein an irradiation time of the xenon flash lamp is about 0.1 ms to 10 ms.

10. The method of claim 8 , wherein energy of the xenon flash lamp is about 1 J/cm 2 to 100 J/cm 2 .

11. The method of claim 1 , wherein the electrode paste is applied using an inkjet printing method, a screen printing method, or a spin coating method.

12. The method of claim 1 , wherein the light sintering device includes a light output unit outputting the pulse type white light to the electrode paste and sintering the electrode paste through the irradiation of the pulse type white light.

13. The method of claim 12 , wherein the light output unit includes:

a reflective plate disposed on an upper part of a xenon flash lamp and changing a light path so that the pulse type white light output from the xenon flash lamp in the opposite direction of the semiconductor substrate is output in a direction of the semiconductor substrate;

a light wavelength filter disposed on a lower part of the xenon flash lamp and filtering only the pulse type white light having a predetermined wavelength band;

a light induction unit disposed on a lower part of the light wavelength filter and adjusting a position of the pulse type white light so that the pulse type white light is irradiated onto the electrode paste; and

a cooling unit supplying a coolant to the xenon flash lamp through a cooling path to cool the xenon flash lamp.

14. The method of claim 12 , wherein the light sintering device further includes a transfer unit disposed on a lower part of the light output unit and transferring the semiconductor substrate in one direction.

15. The method of claim 1 , wherein the temperature for evaporating of the solvent, and the temperature to evaporate the binder overlaps.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 3, 2024
From: SHANGRAO XINYUAN YUEDONG TECHNOLOGY DEVELOPMENT CO. LTD
To: JINGAO SOLAR CO., LTD
Reel/Frame 067599/0894 →
CHANGE OF NAME Recorded Dec 11, 2023
From: SHANGRAO JINKO SOLAR TECHNOLOGY DEVELOPMENT CO., LTD
To: SHANGRAO XINYUAN YUEDONG TECHNOLOGY DEVELOPMENT CO. LTD
Reel/Frame 066044/0299 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2022
From: LG ELECTRONICS INC.
To: SHANGRAO JINKO SOLAR TECHNOLOGY DEVELOPMENT CO., LTD
Reel/Frame 061571/0754 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2016
From: KIM, JINAH; JUNG, ILHYOUNG; SHIM, SEUNGHWAN
To: LG ELECTRONICS INC.
Reel/Frame 039369/0683 →
Priority Claims (1)
KR 10-2015-0108565 · Jul 31, 2015 · national
Continuity (1)
Related Publication 20170033257A1 · Feb 2, 2017