IP Library Granted Patent US 10,203,302
Granted Patent B2
US 10,203,302 · App. 15/226,256 · Granted Feb 12, 2019

State of health monitoring and restoration of electrochemical sensor

Inventors: Matthew J. Buchholz (Canon City, CO); Lei Chen (South Windsor, CT); Zhiwei Yang (South Windsor, CT); Valeriy V. Miagkov (Colorado Springs, CO)
Assignee: CARRIER CORPORATION
G01N27/4163
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Quick Facts
Patent No.
US 10,203,302
App. No.
15/226,256
Granted
Feb 12, 2019
Kind
B2
Abstract

A method of manufacturing an electrochemical sensing system is provided. The method includes forming a sensor with a first sensing element disposed on a sensor, the first sensing element configured to detect a target gas, disposing a second sensing element on the sensor, the second sensing element configured to detect the target gas, and coupling a protective feature to the second sensing element, the protective feature configured to prevent non-target gases from contacting the second sensing element. The sensor is configured such that if the first sensing element generates a current exceeding a first threshold current value and the second sensing element does not exceed a second threshold current value it is determined that the first sensing element is contaminated and a restoration protocol is performed on the first sensing element.

Claims (34)

1. A method of manufacturing an electrochemical sensing system, the method comprising:

forming a sensor with a first sensing element disposed on a sensor, the first sensing element configured to detect a target gas;

disposing a second sensing element on the sensor, the second sensing element configured to detect the target gas; and

coupling a protective feature to the second sensing element, the protective feature configured to prevent non-target gases from contacting the second sensing element,

the sensor configured such that if the first sensing element generates a current exceeding a first threshold current value and the second sensing element does not exceed a second threshold current value it is determined that the first sensing element is contaminated and a restoration protocol is performed on the first sensing element.

2. The method of claim 1 , wherein the target gas is a low global warming potential gas.

3. The method of claim 1 , further comprising configuring at least one of the first sensing element and the second sensing element to be biased with a voltage.

4. The method of claim 3 , wherein both the first sensing element and the second sensing element are configured to be biased with a respective first voltage and a respective second voltage.

5. The method of claim 1 , further comprising configuring the sensor to signal the presence of the target gas.

6. The method of claim 1 , wherein the target gas is a first target gas, the method further comprising forming a third sensing element on the sensor, the third sensing element configured to detect a second target gas.

7. The method of claim 5 , wherein the first target gas is a low global warming potential gas and the second target gas is carbon monoxide.

8. The method of claim 1 , further comprising configuring the sensor to record a state of health after determining the first sensing element has been contaminated.

9. The method of claim 1 , wherein the restoration protocol comprises applying a predetermined biasing voltage to the first sensing element.

10. An electrochemical sensing system comprising:

a first sensing element disposed on a sensor and configured to detect a target gas;

a second sensing element disposed on the sensor and configured to detect the target gas; and

a protective feature coupled to the second sensing element and configured to prevent non-target gases from contacting the second sensing element,

the sensor configured such that if the first sensing element generates a current exceeding a first threshold current value and the second sensing element does not exceed a second threshold current value it is determined that the first sensing element is contaminated and a restoration protocol is performed on the first sensing element.

11. The electrochemical sensing system of claim 10 , wherein the target gas is a low global warming potential gas.

12. The electrochemical sensing system of claim 10 , wherein at least one of the first sensing element and the second sensing element is biased with a voltage.

13. The electrochemical sensing system of claim 12 , wherein both the first sensing element and the second sensing element are biased with a respective first voltage and a respective second voltage.

14. The electrochemical sensing system of claim 10 , wherein the target gas is a first target gas, the sensor further comprising a third sensing element configured to detect a second target gas.

15. The electrochemical sensing system of claim 14 , wherein the first target gas is a low global warming potential gas and the second target gas is carbon monoxide.

16. An electrochemical sensing system comprising:

a first sensing element disposed on a sensor and configured to detect a first group of target gases and a group of contaminants;

a second sensing element disposed on the sensor and configured to be active to the first group of target gases;

a third sensing element disposed on the sensor and configured to be active to at least the first group of target gases, the group of contaminants, a second group of target gases, and a third group of target gases;

a fourth sensing element disposed on the sensor and configured to detect the first of target gases and the third group of target gas;

a first protective feature coupled to the second sensing element and configured to prevent non-target gases from contacting the second sensing element; and

a second protective feature coupled to the fourth sensing element and configured to prevent the group of contaminants and the second group of target gases from contacting the fourth sensing element;

the sensor configured such that if the second sensing element and the fourth sensing element each do not generate a current exceeding a respective second threshold value and fourth threshold value and the first sensing element and the third sensing element each generate a current exceeding a respective first threshold value and a third threshold value, it is determined that the third sensing element is contaminated and a restoration protocol is performed on the third sensing element.

17. The electrochemical sensing system of claim 16 , wherein the restoration protocol comprises applying a predetermined voltage to the third sensing element.

18. The electrochemical sensing system of claim 16 , wherein at least one of the third sensing element and the fourth sensing element is biased with a voltage.

19. The electrochemical sensing system of claim 18 , wherein both the third sensing element and the fourth sensing element are biased with a respective first voltage and second voltage.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2025
From: CARRIER CORPORATION; CARRIER GLOBAL CORPORATION; CARRIER FIRE & SECURITY EMEA; CARRIER FIRE & SECURITY, LLC; CARRIER CANADA CORPORATION; CLIMATE, CONTROLS & SECURITY ARGENTINA S.A.; KIDDE IP HOLDINGS , INC.; KIDDE LTD.; KIDDE PRODUCTS LTD.; CARRIER TRANSICOLD AUSTRIA GMBH; CARRIER TRANSICOLD FRANCE SCS
To: KIDDE FIRE PROTECTION, LLC
Reel/Frame 072830/0760 →
CORRECTIVE ASSIGNMENT TO CORRECT THE FOURTH INVENTOR'S MIDDLE INITIAL WHICH WAS NOT PREVIOUSLY RECORDED ON REEL 039316 FRAME 0900. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Sep 26, 2016
From: BUCHHOLZ, MATTHEW J.; CHEN, LEI; YANG, ZHIWEI; MIAGKOV, VALERIY V.
To: CARRIER CORPORATION
Reel/Frame 040145/0062 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 2, 2016
From: BUCHHOLZ, MATTHEW J.; CHEN, LEI; YANG, ZHIWEI; MIAGKOV, VALERIY
To: CARRIER CORPORATION
Reel/Frame 039316/0900 →
Continuity (2)
Provisional Application 62204618 · Aug 13, 2015
Related Publication 20170045474A1 · Feb 16, 2017
Cited By (1)
US 12,209,982