Shelf-stable pouch for fresh-packed fruits or vegetables
An assembly may include a shelf-stable pouch for fruits or vegetables. The assembly may comprise a pouch having a closed condition and an open configuration. The closed configuration may be configured to seal portions of at least one of the fruits and vegetables and brine prior to heating the pouch for pasteurization. The open condition may allow for the removal and serving of the portions after pasteurization from heating.
1. A method for a shelf-stable pouch for fresh fruits or vegetables, the method comprising:
subdividing at least one of a fresh fruit and a vegetable into portions;
combining at least a subset of the portions and a brine in a pouch, the pouch having a first layer, a second layer, and a third layer interposed between the first layer and the second layer, the third layer including a metal foil or a metallized film;
positioning, while the combined portions and brine are in the pouch, an injector above or in the brine and passing an inert gas into the pouch while the portions and brine are in the pouch to remove oxygen from the pouch;
sealing the pouch prior to pasteurization to form a sealed pouch having the portions and the brine;
heating the sealed pouch for pasteurization of the portions in the brine; and
cooling the sealed pouch after pasteurization from the heating, thereby providing the shelf-stable pouch configured for ambient storage of the portions in the brine.
2. The method of claim 1 , further comprising positioning the injector into at least a portion of the pouch while the portions and brine are in the pouch.
3. The method of claim 2 , wherein the heating includes at least one of spraying the sealed pouch of portions and brine with steam and floating the sealed pouch in liquid according to a desired pasteurization value in a range consisting of at least one of 15 to 50, 30 to 75, and 50 to 100, and the cooling after pasteurization includes placing the sealed pouch of portions and brine in a cold bath of ice and water at 40 to 50 degrees Fahrenheit.
4. The method of claim 1 , wherein removing oxygen includes pushing the oxygen out of the pouch and away from the portions.
5. The method of claim 1 , wherein pickles are formed after pasteurizing the sealed pouch.
6. The method of claim 1 , wherein the portions include cucumbers.