TRANSITION METAL PROPPANTS
A meta crosslinked polar benzyl polymer is made by combining a transition metal crosslinker, or one or more source compounds capable of reacting to form such a transition metal crosslinker, with a polar benzyl polymer which has been activated for meta crosslinking.
1 - 42 . (canceled)
43 . A resin coated proppant comprising a proppant particle substrate and a polymer resin coating on the proppant particle substrate, wherein the polymer resin coating comprises the reaction product obtained by heating a mixture comprising
(a) a polar benzyl polymer incompletely crosslinked at its ortho and para positions,
(b) at least one transition metal crosslinker comprising
(i) an organic crosslinker comprising an organometallic compound containing a transition metal in a valence state of at least 4, or
(ii) an inorganic crosslinker comprising the reaction product obtained in situ by the reaction of a transition metal source compound in the form of an inorganic oxide or salt containing a transition metal in a valence state of at least 2 and a rare earth source compound in the form of a rare earth oxide, nitrate, acetate, citrate or C 1 -C 8 alkoxide, and
(c) at least one activator comprising
(i) an oxide or salt of at least one rare earth element which also contains at least one of O, N and S, or
(ii) a compound capable of liberating formaldehyde and ammonia when heated.
44 . The resin coated proppant of claim 43 , wherein the transition metal crosslinker is an organometallic compound.
45 . The resin coated proppant of claim 44 , wherein the polar benzyl polymer is a phenol aldehyde resin.
46 . The resin coated proppant of claim 45 , wherein the transition metal crosslinker includes at least two organic groups, with each organic group being attached to the transition metal by one or more single (sigma) bonds via an intermediate oxygen atom for each single (sigma) bond.
47 . The resin coated proppant of claim 46 , wherein the transition metal crosslinker contains a transition metal and at least four organic moieties each being attached to the transition metal by one single (sigma) bond via an intermediate oxygen atom.
48 . The resin coated proppant of claim 45 , wherein the transition metal crosslinker is a titanate, zirconate, aluminate or mixtures thereof.
49 . The resin coated proppant of claim 48 , wherein the activator is at least one of an oxide or salt of at least one rare earth element containing at least one of O, N and S.
50 . The resin coated proppant of claim 49 , wherein the activator is selected from the group consisting of acetates, formates, citrates, nitrates, phosphates, phosphites, sulfates and sulfites.
51 . The resin coated proppant of claim 50 , wherein the activator is at least one of cerium acetate, cerium nitrate, lanthanum acetate, lanthanum nitrate, thorium acetate and thorium nitrate.
52 . The resin coated proppant of claim 45 , wherein the polymer resin coating further comprises sufficient aldehyde or compound capable of releasing aldehyde on heating to enable the polar benzyl polymer to cure into a thermoset resin.
53 . The resin coated proppant of claim 52 , wherein the polymer resin coating further comprises sufficient hexamethylenetetramine to enable the polar benzyl polymer to cure into a thermoset resin.
54 . The resin coated proppant of claim 52 , wherein the transition metal crosslinker is a titanate, zirconate, aluminate or mixtures thereof, and further wherein the activator is at least one of an oxide or salt selected from the group consisting of acetates, formates, citrates, nitrates, phosphates, phosphites, sulfates and sulfites.
55 . The resin coated proppant of claim 54 , wherein the transition metal crosslinker is a titanate, zirconate or mixtures thereof, and further wherein the activator is at least one of cerium acetate, cerium nitrate, lanthanum acetate, lanthanum nitrate, thorium acetate or thorium nitrate.
56 . The resin coated proppant of claim 45 , wherein the polar benzyl polymer has cured into a thermoset resin.
57 . The resin coated proppant of claim 56 , wherein the transition metal crosslinker is a titanate, zirconate, aluminate or mixtures thereof, and further wherein the activator is at least one of an oxide or salt selected from the group consisting of acetates, formates, citrates, nitrates, phosphates, phosphites, sulfates and sulfites.
58 . The resin coated proppant of claim 43 , wherein the transition metal crosslinker is inorganic and comprises the reaction product obtained in situ by the reaction of an inorganic oxide or salt containing a transition metal having an atomic number of 13-51 or 72-84 and a rare earth source compound.
59 . The resin coated proppant of claim 58 , wherein the rare earth element of the rare earth source compound is at least one of lanthanum, cerium and thorium, and further wherein the transition metal is at least one of antimony, molybdenum, zinc and aluminum.
60 . The resin coated proppant of claim 58 , wherein the polar benzyl polymer is a phenol aldehyde resin.
61 . The resin coated proppant of claim 60 , wherein the phenol aldehyde resin contains methylene linkages, and further wherein the phenol aldehyde resin is activated by forming an intermediate in which these methylene linkages are replaced with amino linkages.
62 . The resin coated proppant of claim 61 , wherein the polymer resin coating is obtained by the reaction of a transition metal source compound, a the rare earth source compound and this intermediate.
63 . The resin coated proppant of claim 62 , wherein the rare earth source compound contains one of lanthanum, cerium and thorium, and further wherein the transition metal is at least one of antimony, molybdenum, zinc and aluminum.
64 . The resin coated proppant of claim 63 , wherein the rare earth source compound is an oxide, and further wherein the transition metal source compound is at least one of an antimonate, molybdate and an aluminate.
65 . The resin coated proppant of claim 64 , wherein the rare earth source compound is lanthanum oxide and the transition metal source compound is an antimonate.
66 . The modified proppant obtained by heating the resin coated proppant of claim 58 to decompose its polymer resin coating.
67 . The modified proppant obtained by heating the resin coated proppant of claim 62 to decompose its polymer resin coating.
68 . The modified proppant obtained by heating the resin coated proppant of claim 63 to decompose its polymer resin coating.
69 . The modified proppant obtained by heating the resin coated proppant of claim 65 to decompose its polymer resin coating.