ESP gas slug avoidance system
A gas mitigation system for controlling the amount of gas that reaches a submersible pumping system deployed in a wellbore includes a well zone isolation device disposed in the wellbore between the submersible pumping system and a gas collecting region. The gas mitigation system further includes a back pressure control module and a gas vent line extending from the gas collecting region through the well zone isolation device to the back pressure control module. A liquid intake line extends from the well zone isolation device to an area of the wellbore upstream from the gas collecting region.
1. A gas mitigation system for controlling the amount of gas that reaches a submersible pumping system deployed in a wellbore, wherein the wellbore includes a lateral section that includes an undulation with a peak that forms a gas collecting region in the wellbore, the gas mitigation system comprising:
a well zone isolation device disposed in the wellbore upstream from the submersible pumping system, wherein the well zone isolation device has an upstream side and a downstream side;
a back pressure control module configured to increase gas pressure on the upstream side of the well zone isolation device;
a gas vent line extending from the back pressure control module through the well zone isolation device;
a gas intake deployed in the gas collecting region upstream from the well zone isolation device, wherein the gas intake comprises:
a liquid line aperture; and
a gas intake port above the liquid line aperture, wherein the gas vent line passes through the gas intake port to connect the back pressure control module to the gas collecting region;
a liquid intake line extending through the well zone isolation device and the liquid line aperture of the gas intake from an area of the wellbore adjacent the downstream side of the well zone isolation device to an area of the wellbore upstream from the gas collecting region; and
wherein the back pressure control module is configured to maintain the back pressure of gas collected in the gas collecting region of the wellbore to prevent liquid from entering the gas vent line and to prevent gas from entering the liquid intake line.
2. The gas mitigation system of claim 1 , wherein the liquid intake line includes a screened intake.
3. The gas mitigation system of claim 1 , wherein the gas intake includes a plurality of gas intake ports in communication with the gas vent line.
4. The gas mitigation system of claim 3 , wherein the gas intake further comprises:
a bearing surrounding the liquid line aperture; and
a counterweight below the bearing that causes the gas intake to rotate to a position in which the gas intake ports are above the liquid line aperture.
5. The gas mitigation system of claim 1 , further comprising a pressure sensor configured to detect the pressure in the gas vent line.
6. The gas mitigation system of claim 5 , wherein the back pressure control module is configured to automatically adjust the pressure in the gas vent line in response to signals produced by the pressure sensor.
7. A wellbore production system configured to efficiently produce liquid hydrocarbons from a wellbore, wherein the wellbore includes a lateral section that includes an undulation with a peak that forms a gas collecting region in the wellbore, the wellbore production system comprising:
a submersible pumping system deployed in the wellbore; and
a gas mitigation system comprising:
a well zone isolation device disposed in the wellbore upstream from the submersible pumping system, wherein the well zone isolation device has an upstream side and a downstream side;
a gas intake deployed in the gas collecting region of the wellbore upstream from the well zone isolation device;
a back pressure control module configured to increase gas pressure in the gas collecting region on the upstream side of the well zone isolation device;
a gas vent line extending from the back pressure control module through the well zone isolation device and the gas intake;
a liquid intake line extending through the well zone isolation device and gas intake from an area of the wellbore adjacent the downstream side of the well zone isolation device to an area of the wellbore upstream from the gas collecting region; and
wherein the back pressure control module is configured to maintain the back pressure of gas collected in the gas collecting region of the wellbore to prevent liquid from entering the gas vent line and to prevent gas from entering the liquid intake line.
8. The wellbore production system of claim 7 , wherein the operation of the submersible pumping system is controlled in response to measurements taken by the back pressure control module.
9. The wellbore production system of claim 7 , wherein the liquid intake line includes a screened intake.
10. The wellbore production system of claim 7 , wherein the gas intake includes one or more gas intake ports in communication with the gas vent line.
11. The wellbore production system of claim 10 , wherein the gas intake further comprises a liquid line aperture through which the liquid intake line passes.
12. The wellbore production system of claim 11 , wherein the gas intake further comprises:
a bearing surrounding the liquid line aperture; and
a counterweight below the bearing that causes the gas intake to rotate to a position in which the gas intake ports are above the liquid line aperture.
13. The wellbore production system of claim 12 , wherein the gas mitigation system further comprises a pressure sensor configured to detect the pressure in the gas vent line.
14. The wellbore production system of claim 13 , wherein the back pressure control module is configured to automatically adjust the pressure in the gas vent line in response to signals produced by the pressure sensor.
15. A method of mitigating gas slugging in a well in which a submersible pumping system is deployed, wherein the well includes a lateral section that includes an undulation with a peak that provides a gas collecting region, the method comprising the steps of:
installing a well zone isolation device between the submersible pumping system and the peak of the undulation, wherein the well zone isolation device includes a downstream side closer to the submersible pumping system and an upstream side adjacent the gas collecting region;
providing a liquid intake line that extends through the well zone isolation device from an area of the wellbore adjacent the downstream side of the well zone isolation device to an area upstream of the gas collecting region;
providing a gas vent line that extends from a back pressure control module through the well zone isolation device to the gas collecting region; and
preventing liquid from entering the gas vent line by manipulating the back pressure control module to increase the pressure of the gas in the gas vent line to maintain the volume and pressure of gas in the gas collecting region within the peak of the undulation in the lateral section of the well.
16. The method of claim 15 further comprising the step of providing a pressure sensor near the well zone isolation device.
17. The method of claim 16 , wherein the step of manipulating the back pressure control module further comprises the step of manipulating the back pressure control module automatically in response to signals produce by the pressure sensor.