Pill feeder
A pill feeder accepts a quantity of pills and organizes the pills into a single file where each pill is output in a controlled orientation at a controlled rate. The pill feeder includes a rotating disk, a rotating rim, a lift gate, a separator gate, and an exit path. The rotating disk receives and moves pills in a rotation direction about a surface of the rotating disk at a first angular velocity. The rotating rim that moves pills received from the rotating disk in the same rotation direction as the rotating disk. The lift gate raises a height above the surface of the rotating rim that permits passage of a single layer of the plurality of pills. A transition to an exit chute of the pill feeder provides a plurality of slopes to control the orientation of pills transitioning from the rim to the exit chute.
1. A pill feeder comprising:
a rotating disk for receiving a plurality of pills, the rotating disk configured to move the plurality of pills in a rotation direction about a surface of the rotating disk at a first angular velocity;
a rotating rim for receiving pills from the rotating disk through a receiving area, the rotating rim including a flat portion and a raised inner edge, the flat portion of the rotating rim configured to move pills received from the rotating disk in the rotation direction at a second angular velocity, an axis of rotation of the rotating rim different from an axis of rotation of the rotating disk, the raised inner edge configured to rotate at least a subset of pills that are misaligned with the rotation direction to align the subset of pills with the rotation direction of the rotating rim, wherein a cross-section of the raised inner edge has at least one acute angle;
a lift gate located on the rotating rim in the rotation direction of the rotating disk relative to the receiving area of the rotating rim, the lift gate configured to raise a height above the surface of the rotating rim that permits passage of a single layer of the plurality of pills, the lift gate comprising:
a first portion positioned before the separator gate, the first portion for pushing pills with a height larger than a threshold height to the rotating disk, and
a second portion extending through the separator gate, the second portion for preventing pills from transferring from the rotating disk onto the rotating rim in a portion of the rotating disk where the width of pills is being controlled;
a separator gate located on the rotating disk in the rotation direction of the rotating rim relative to the receiving area of the rotating rim, the separator gate configured to open a width that permits passage of a single row of the plurality of pills; and
an exit path located on the rotating rim in the rotation direction of the rotating disk relative to the separator gate and the lift gate, the exit path including at least a first portion having a first slope with respect to the flat portion of the rotating rim, and a second portion having a second slope greater than the first slope.
2. The pill feeder of claim 1 , further comprising:
a first motor coupled to the rotating disk, the first motor for causing rotating disk to rotate at the first angular velocity; and
a second motor coupled to the rotating rim, the second motor for causing the rotating rim to rotate at the second angular velocity.
3. The pill feeder of claim 1 , wherein the second angular velocity is slower than the first angular velocity.
4. The pill feeder of claim 1 , wherein at least a portion of the rotating disk is flush with at least a portion of the rotating rim.
5. The pill feeder of claim 1 , wherein the rotating disk and the rotating rim rotate in a counterclockwise direction.
6. The pill feeder of claim 1 , further comprising:
a bowl surrounding the rotating disk, the bowl configured to prevent radial movement of pills located near a edge of the rotating disk.
7. The pill feeder of claim 6 , wherein the bowl is attached to the rotating rim, and wherein the bowl rotates in the rotation direction at the second angular velocity.
8. The pill feeder of claim 1 , further comprising:
an exit path sensor located on the exit path, the exit path sensor configured to determine an exit rate of pills as the pills pass through the exit path.
9. The pill feeder of claim 8 , wherein the first angular velocity and the second angular velocity is adjusted to control the exit rate of the pills as the pills pass through the exit path.
10. The pill feeder of claim 1 , wherein the rotating disk comprises a plurality of ridges embedded on a surface of the rotating disk.
11. The pill feeder of claim 1 , wherein the lift gate is further configured to push pills that are stacked on top of other pills towards the rotating disk.
12. The pill feeder of claim 1 , wherein the separator gate is further configured to reduce a width of the rotating rim.
13. The pill feeder of claim 1 , wherein the separator gate is further configured to push pills towards an inner edge of the rotating rim.
14. The pill feeder of claim 1 , wherein a portion of the lift gate extends to the separator gate, such that the height and width of pills is concurrently controlled.
15. A pill feeder comprising:
a rotating disk for receiving a plurality of pills, the rotating disk configured to move the plurality of pills in a rotation direction about a surface of the rotating disk at a first angular velocity;
a rotating rim for receiving pills from the rotating disk through a receiving area, the rotating rim configured to move pills received from the rotating disk in the rotation direction at a second angular velocity, an axis of rotation of the rotating rim different from an axis of rotation of the rotating disk, the rotating rim including a flat portion and a raised inner edge;
a separator gate located on the rotating disk in the rotation direction of the rotating rim relative to the receiving area of the rotating rim, the separator gate configured to open a width that permits passage of a single row of the plurality of pills; and
a lift gate located on the rotating rim in the rotation direction of the rotating disk relative to the receiving area of the rotating rim, the lift gate configured to raise a height above the surface of the rotating rim that permits passage of a single layer of the plurality of pills, the lift gate comprising:
a first portion positioned before the separator gate, the first portion for pushing pills with a height larger than a threshold height to the rotating disk, and
a second portion extending through the separator gate, the second portion for preventing pills from transferring from the rotating disk onto the rotating rim in a portion of the rotating disk where the width of pills is being controlled.
16. The pill feeder of claim 15 , wherein the raised inner edge configured to rotate at least a subset of pills of the plurality of pills to align the subset of pills with the rotation direction of the rotating rim.
17. The pill feeder of claim 15 , wherein the flat portion of the rotating rim is configured to move pills received from the rotating disk in the rotation direction at a second angular velocity.
18. The pill feeder of claim 15 , further comprising an exit path located on the rotating rim in the rotation direction of the rotating disk relative to the separator gate and the lift gate, the exit path including at least a first portion having a first slope with respect to the flat portion of the rotating rim, and a second portion having a second slope greater than the first slope.
19. The pill feeder of claim 15 , wherein at least a portion of the rotating disk is flush with at least a portion of the rotating rim.
20. The pill feeder of claim 15 , further comprising:
a first motor coupled to the rotating disk, the first motor for causing rotating disk to rotate at the first angular velocity; and
a second motor coupled to the rotating rim, the second motor for causing the rotating rim to rotate at the second angular velocity.