Ceramic and/or glass materials and related methods
View Patent ↗Methods for improving the antibacterial, osteoconductive, and/or osteoinductive characteristics of silicon nitride and/or other ceramic materials, particularly to make them more suitable for use in manufacturing biomedical implants. In some embodiments and implementations, the surface chemistry and/or morphology of a silicon nitride bioceramic may be modulated significantly through thermal, chemical, and/or mechanical treatments to achieve such advantageous results. A portion of the resulting material, such as a glaze or upper layer of the material, may be separately produced as a powder or frit, for example, and used in manufacturing biomedical implants and/or other products, such as by using such portion of the material as a coating or filler. In other embodiments the surface material may be separately manufactured as a silicon oxynitride monolith.
1. A silicon oxynitride material having osteoconductive properties, comprising:
a first crystalline phase, wherein the first crystalline phase comprises monoclinic yttrium silicate;
a second crystalline phase, wherein the second crystalline phase comprises hexagonal N-apatite; and
a first amorphous phase, wherein the silicon oxynitride material has osteoconductive properties.
2. The material of claim 1 , wherein the silicon oxynitride material comprises a surface glaze, and wherein the surface glaze comprises the first amorphous phase.
3. The material of claim 1 , wherein the first amorphous phase comprises at least one of silicon yttrium aluminum oxynitride (SiYAlON), silicon yttrium oxynitride (SiYON), and silicon aluminum oxynitride (SiAlON).
4. The material of claim 1 , wherein the first crystalline phase comprises at least one of silicon yttrium aluminum oxynitride (SiYAlON), silicon yttrium oxynitride (SiYON), and silicon aluminum oxynitride (SIAlON).