IP Library Granted Patent US 10,170,895
Granted Patent B2
US 10,170,895 · App. 15/230,927 · Granted Jan 1, 2019

Corona ignition with self-tuning power amplifier

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Quick Facts
Patent No.
US 10,170,895
App. No.
15/230,927
Granted
Jan 1, 2019
Kind
B2
Abstract

A power amplifier circuit for a corona ignition system is provided. The circuit includes an inductor and capacitor connected to one end of a secondary winding of an RF transformer. The other end of the secondary winding is connected to a current sensor which is connected to ground. The transformer also has a primary winding with one end connected to a voltage supply and the other end attached to a pair of switches. The windings are wound around a core. Current flowing from the DC voltage supply to the switches causes a magnetic flux in the core. A voltage is generated on the secondary winding by the current that flows through the igniter. This voltage is fed back to the switches, controlling on and off timing. Voltage is provided to the corona igniter or pulled from the igniter when the current traveling into or from the igniter is at zero.

Claims (37)

1. A power amplifier circuit for a corona ignition system, comprising:

an RF transformer with a primary winding and a secondary winding, the primary winding and the secondary winding being wound around a magnetic core;

an inductor and capacitor connected to one end of the secondary winding; and

a current sensor connected to another end of the secondary winding, wherein

current through the secondary winding generates a magnetic flux in the core in opposing directions.

2. The power amplifier of claim 1 , wherein the primary winding has one end connected to a power supply, and the other end attached to first and second switches, such that the first and second switches on and off timing are controlled.

3. The power amplifier of claim 2 , wherein the secondary winding provides an output signal to a corona igniter.

4. The power amplifier of claim 1 , wherein the current sensor is at least one of a resistor, diode, an inductor, and a capacitor.

5. The power amplifier of claim 1 including a corona igniter having a resonant frequency, an oscillator, and a low pass filter, wherein the low pass filter provides a phase shift in the current of at least 120° and less than 180° and filters unwanted frequencies and provides a filtered feedback signal to sustain the oscillator at the resonant frequency of the corona igniter.

6. A corona ignition system, comprising:

a primary winding having one end receiving power form a power supply;

a pair of switches each connected to the other end of the primary winding for applying a voltage to the primary winding;

a secondary winding disposed around the magnetic core in a direction opposite the primary winding and having one end connected to a corona igniter;

a current sensor connected to the other end of the secondary winding and ultimately connected to the switches, the current sensor obtaining the current of the secondary winding and using the current of the secondary winding to ultimately instruct the switches to apply the voltage to the primary winding at a time causing the voltage of the secondary winding to be in phase with the current of the corona igniter.

7. The corona igniter of claim 6 including a comparator block for receiving a signal representing the current obtained from the current sensor and instructing the switches to apply the voltage to the primary winding at a time causing the voltage of the secondary winding to be in phase with the current of the corona igniter.

8. The corona ignition system of claim 7 including a low pass filter for receiving a signal representing the current from the current sensor and removing unwanted frequencies from the current and creating a phase shift in the current signal of at least 120° and less than 180° prior to transmitting the signal ultimately to the comparator block.

9. The corona ignition system of claim 8 including a clamp receiving a signal representing the current from low pass filter and truncating the signal prior to transmitting the signal to the comparator block.

10. A method of operating a corona igniter a resonant frequency, comprising the steps of:

obtaining a current from a secondary winding connected to a corona igniter, the current of the secondary winding indicating the current of the corona igniter, and the secondary winding being connected to a primary winding; and

instructing switches to apply a voltage to the primary winding at a time causing a voltage of secondary winding to be in phase with the current of the corona igniter.

11. The method of claim 10 including transmitting a signal representing the current to a comparator block, and wherein the comparator block instructs the switches to apply the voltage to the primary winding.

12. The method of claim 11 including removing unwanted frequencies from the signal representing the current and creating a phase shift in this signal of at least 120° and less than 180° prior to transmitting to the comparator block.

13. The method of claim 12 including truncating the signal representing the current prior to transmitting this signal to the comparator block.

14. The method of claim 10 wherein the step of obtaining current from the secondary winding includes detecting current traveling into the corona igniter; and applying a positive voltage to the corona igniter when the current traveling into the corona igniter is nominally at zero.

15. The method of claim 10 wherein the step of obtaining current from the secondary winding includes detecting current traveling out of the corona igniter; and applying a negative voltage to the corona igniter when the current traveling out of the corona igniter is nominally at zero.

16. A power amplifier circuit, comprising:

an RF transformer including a primary winding and a secondary winding each being wound around a core, the secondary winding including a resistor;

the primary winding having one end connected to a power supply and the other end of attached to switches, wherein current flows from the DC voltage supply to the switches;

an inductor and a capacitor connected to one end of the secondary winding of the RF transformer;

a resistor connected to the other end of the secondary winding and connected to ground;

wherein current flowing from the DC voltage supply to the switches causes a magnetic flux in the core and causes a voltage to be generated on the resistor of the secondary winding, wherein this voltage is fed back to the switches to control on and off timing of the switches.

17. A method of operating a power amplifier circuit, comprising:

providing an RF transformer including a primary winding an a secondary winding each being wound around a core, the secondary winding including a resistor, and the primary winding having one end connected to a power supply and the other end attached to switches, wherein current flows from the DC voltage supply to the switches;

providing an inductor and a capacitor connected to one end of the secondary winding of the RF transformer;

providing a resistor connected to the other end of the secondary winding and connected to ground;

transmitting current from the DC voltage supply to the switches to cause a magnetic flux in the core and cause a voltage to be generated on the resistor of the secondary winding; and

feeding the voltage generated on the resistor of the secondary winding back to the switches to control on and off timing of the switches.

Assignments (20)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 20, 2025
From: TENNECO INC.
To: FEDERAL-MOGUL IGNITION LLC
Reel/Frame 072065/0691 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2025
From: FEDERAL-MOGUL WORLD WIDE LLC
To: FEDERAL-MOGUL MOTORPARTS LLC
Reel/Frame 072041/0655 →
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 7, 2023
From: TENNECO INC.; DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 063268/0506 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Nov 22, 2022
From: DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061989/0689 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061975/0031 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061971/0156 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVE TRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
Reel/Frame 061975/0218 →
RELEASE OF SECURITY INTEREST Recorded Mar 18, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: FEDERAL-MOGUL PRODUCTS US, LLC, AS SUCCESSOR TO FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL WORLD WIDE, INC., AS SUCCESSOR TO FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC, AS SUCCESSOR TO FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL IGNITION, LLC, AS SUCCESSOR TO FEDERAL-MOGUL IGNITION COMPANY; TENNECO INC., AS SUCCESSOR TO FEDERAL-MOGUL LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 056886/0455 →
RELEASE OF SECURITY INTEREST Recorded Mar 18, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: FEDERAL-MOGUL PRODUCTS US, LLC, AS SUCCESSOR TO FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL WORLD WIDE, INC., AS SUCCESSOR TO FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC, AS SUCCESSOR TO FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL IGNITION, LLC, AS SUCCESSOR TO FEDERAL-MOGUL IGNITION COMPANY; TENNECO INC., AS SUCCESSOR TO FEDERAL-MOGUL LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 058392/0274 →
SECURITY AGREEMENT Recorded Mar 17, 2021
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 055626/0065 →
SECURITY AGREEMENT Recorded Dec 1, 2020
From: TENNECO INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054555/0592 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2019
From: FEDERAL-MOGUL IGNITION COMPANY
To: FEDERAL-MOGUL IGNITION LLC
Reel/Frame 049821/0536 →
MERGER AND CHANGE OF NAME Recorded Nov 26, 2018
From: FEDERAL-MOGUL IGNITION COMPANY; TENNECO INC.
To: TENNECO INC.
Reel/Frame 047579/0065 →
COLLATERAL TRUSTEE RESIGNATION AND APPOINTMENT, JOINDER, ASSUMPTION AND DESIGNATION AGREEMENT Recorded Oct 26, 2018
From: BANK OF AMERICA, N.A., AS CO-COLLATERAL TRUSTEE AND RESIGNING COLLATERAL TRUSTEE
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS CO-COLLATERAL TRUSTEE, SUCCESSOR COLLATERAL TRUSTEE
Reel/Frame 047630/0661 →
RELEASE OF SECURITY INTEREST Recorded Oct 22, 2018
From: BANK OF AMERICA, N.A., AS COLLATERAL TRUSTEE
To: FEDERAL-MOGUL LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL CHASSIS LLC; FEDERAL MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS, INC.
Reel/Frame 047276/0771 →
CONFIRMATORY GRANT OF SECURITY INTERESTS IN UNITED STATES PATENTS Recorded Oct 9, 2018
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVETRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL TRUSTEE
Reel/Frame 047223/0001 →
COLLATERAL TRUSTEE RESIGNATION AND APPOINTMENT AGREEMENT Recorded Apr 3, 2018
From: CITIBANK, N.A., AS COLLATERAL TRUSTEE
To: BANK OF AMERICA, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 045822/0765 →
GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Sep 26, 2017
From: FEDERAL-MOGUL LLC; FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL WORLD WIDE, LLC
To: CITIBANK, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 044013/0419 →
GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Jun 23, 2017
From: FEDERAL-MOGUL LLC; FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL WORLD WIDE, INC.
To: CITIBANK, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 042963/0662 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2017
From: HAMPTON, KEITH; PERMUY, ALFRED; BURROWS, JOHN ANTONY
To: FEDERAL-MOGUL IGNITION COMPANY
Reel/Frame 042353/0932 →