IP Library Granted Patent US 10,344,554
Granted Patent B2
US 10,344,554 · App. 15/234,321 · Granted Jul 9, 2019

Article for removing contaminants from a fluid, and related methods

Inventors: Oleg A. Mazyar (Katy, TX); Valery N. Khabashesku (Houston, TX)
Assignee: Baker Hughes, a GE company, LLC
E21B33/1208B29C44/02B29C44/3484C09K8/424C09K8/44E21B23/06E21B33/12B29C44/005B29K2009/00B29K2509/04B29L2031/14B29L2031/265
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Quick Facts
Patent No.
US 10,344,554
App. No.
15/234,321
Granted
Jul 9, 2019
Kind
B2
Abstract

A swellable downhole article includes a swellable material and a carbon nitride material. The swellable material may include at least one of an elastomeric material and an absorbent material. The carbon nitride material may remove cations from a downhole fluid. Methods of forming the swellable downhole article are also disclosed, as are methods of forming a carbon nitride containing material for removing contaminants from a fluid.

Claims (27)

1. An article, comprising:

a swellable material comprising at least one of a nitrile-based elastomer, acrylonitrile butadiene styrene, polyacrylonitrile, polyurethane, polyurea, a polyamine, or combinations thereof; and

at least one of:

carbon nitride comprising a plurality of triazine rings, the carbon nitride within the swellable material, the swellable material comprising between about 15 weight percent and about 35 weight percent carbon nitride;

a filter adjacent to the swellable material, the filter comprising between about 5 weight percent and about 100 weight percent carbon nitride, the carbon nitride comprising a plurality of triazine rings; and

a membrane adjacent to the swellable material, the membrane comprising between about 15 weight percent and about 35 weight percent carbon nitride, the carbon nitride comprising a plurality of triazine rings.

2. The article of claim 1 , wherein the swellable material further comprises at least one absorbent material.

3. The article of claim 1 , wherein the swellable material further comprises a cellulose material.

4. The article of claim 1 , wherein the swellable material further comprises at least one of carbon black, graphite, carbon fiber, glass fiber, silica, a clay, calcium carbonate, bentonite, polytetrafluoroethylene, and molybdenum disulfide.

5. The article of claim 1 , wherein the filter comprises between about 15 weight percent and about 35 weight percent carbon nitride.

6. The article of claim 1 , wherein the filter comprises between about 35 weight percent and about 50 weight percent carbon nitride.

7. The article of claim 1 , wherein the carbon nitride is functionalized with alkyl groups, vinyl groups, epoxide groups, silane groups, carboxyl groups, pyridine groups, phenolic groups, or combinations thereof.

8. The article of claim 1 , wherein the carbon nitride comprises a C 3 N 4 polymer material.

9. The article of claim 1 , further comprising an acrylic resin binder, an acrylic polymer, or a combination thereof mixed with the carbon nitride.

10. A method of forming a material, the method comprising:

forming a swellable material comprising at least one of a nitrile-based elastomer, acrylonitrile butadiene styrene, polyacrylonitrile, polyurethane, polyurea, a polyamine, or combinations thereof; and

at least one of:

mixing carbon nitride with the swellable material, the swellable material comprising between about 15 weight percent and about 35 weight percent carbon nitride, the carbon nitride comprising a plurality of triazine rings;

forming a filter comprising carbon nitride adjacent to the swellable material, the filter comprising between about 5 weight percent and about weight percent carbon nitride, the carbon nitride comprising a plurality of triazine rings; and

forming a membrane comprising carbon nitride adjacent to the swellable material, the membrane comprising between about 15 weight percent and about 35 weight percent carbon nitride, the carbon nitride comprising a plurality of triazine rings.

11. The method of claim 10 , further comprising reacting terminal amino groups of the carbon nitride with polyurethane, polyurea, a polyamine, or combinations thereof.

12. The article of claim 1 , wherein the carbon nitride is functionalized.

13. The article of claim 1 , wherein the carbon nitride includes terminal amino groups and terminal hydroxyl groups.

14. The article of claim 1 , wherein the swellable material further comprises an ion exchange material comprising a polymer comprising protonated cations or a zeolite.

15. The article of claim 1 , wherein the swellable material further comprises an ion exchange material.

16. The article of claim 1 , wherein the swellable material further comprises functionalized graphene.

17. The article of claim 1 , wherein the swellable material further comprises an ion exchange material comprising an organic polymer.

Assignments (2)
CHANGE OF NAME Recorded Aug 4, 2022
From: BAKER HUGHES INCORPORATED
To: BAKER HUGHES, A GE COMPANY, LLC
Reel/Frame 061084/0348 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 14, 2022
From: MAZYAR, OLEG A; KHABASHESKU, VALERY N
To: BAKER HUGHES INCORPORATED
Reel/Frame 059253/0037 →
Continuity (2)
Division 14140053 · Dec 24, 2013
Related Publication 20160348462A1 · Dec 1, 2016