Devices and methods concerning detectable components
A composition for a shaft end closure that includes a first component that can be a plastic material and at least one, or both, of a second component and a third component, the second and third components being different than the first material. The second and third components can enhance the detection of the composition and/or of the shaft end closure by different types of electronic detection devices. The second component can comprise a ferrous and/or non-ferrous metal material, including, for example, a plurality of metal flakes that are detectable by metal detection devices. The third component can be a compound, including, for example, barium, that is detectable by X-ray devices. The second and third components can comprise from about 1% to about 20% by weight of the composition.
1 . A detectable component for a power transmission system comprising:
a body portion structured for mounting to the power transmission component, the body portion formed from a composition comprising:
a first component comprising a polymer;
a second component comprising a material that enhances detection of the composition by a first electronic detection device, the second component comprising about 1% to about 25% by weight of the composition and having an average particle size of between about 10 microns and about 1000 microns; and
a third component comprising a compound that enhances detection of the composition by a second electronic detection device that detects different characteristics of the composition than the first electronic detection device, the third component comprising about 0.5% to about 15% by weight of the composition, the second and third components being different that the first component.
2 . The detectable component of claim 1 , wherein the second component is a material that enhances detection of the detectable component by metal detection equipment, and the third component is a material that enhances detection of the detectable component by X-ray equipment.
3 . The detectable component of claim 2 , wherein the second component is a plurality of metal particles having an average particle size of between about 50 microns and about 250 microns.
4 . The detectable component of claim 3 , wherein the plurality of metal particles comprises a ferrous material.
5 . The detectable component of claim 3 , wherein the plurality of metal particles comprises a non-ferrous material.
6 . The detectable component of claim 2 , wherein the second component is a plurality of metal particles comprise metal flakes in a plastic carrier.
7 . The detectable component of claim 2 , wherein the third component is one or more compounds that includes at least one of barium and barium sulfate.
8 . The detectable component of claim 2 , wherein the composition includes both the second component and the third component, the second component comprising a plurality of metal particles, the third component comprising one or more compounds, and wherein the second and third components comprise from about 1% to about 10% by weight of the composition.
9 . The detectable component of claim 1 , wherein the first component is a plastic material that comprises at least one of a polypropylene, a polycarbonate, a polyethylene, a high-density polyethylene, a polyterephthalate (PET), and a polyamide.
10 . The detectable component of claim 1 , wherein the second component and the third component generally homogenously distributed throughout the composition.
11 . A detectable component for a power transmission system formed from a composition comprising:
a first component comprising at least one of a polypropylene, a polycarbonate, a polyterephthalate (PET) and a polyamide;
a second component comprising a plurality of metal particles in a plastic carrier, the metal particles comprising at least 0.3% by weight of the composition and having an average particle size of at least 10 microns; and
a third component comprising barium sulfate, the third component comprising at least 0.5% by weight of the composition, the composition of the detectable component being detectable by X-ray and metal detection devices, the second and third components being homogenously distributed throughout the composition.
12 . The detectable component of claim 11 , wherein the plurality of metal particles and the barium sulfate comprise from about 1% to about 20% by weight of the composition.
13 . The detectable component of claim 11 , wherein the plurality of metal particles comprises a ferrous material.
14 . The detectable component of claim 11 , wherein the plurality of metal particles comprises metal flakes.
15 . The detectable component of claim 11 , wherein the plurality of metal particles comprises ferrous flakes, and wherein the first component is a polyamide, the polyamide being a nylon.
16 . The detectable component of claim 11 , wherein the plurality of metal particles comprise at least 0.3% by weight of the composition and the barium sulfate comprises at least 0.5% by weight of the composition.
17 . The detectable component of claim 11 , wherein the metal particles of the plurality of metal particles have a weight average particle size of between about 20 microns and about 500 microns.
18 . The detectable component of claim 11 , wherein the plastic material is polypropylene and the compound is barium sulfate.
19 . The detectable component of claim 11 , wherein the metal particles of the plurality of metal particles have an average particle size of up to about 500 microns.
20 . The detectable component of claim 19 , wherein the second component comprises about 1% to about 25% by weight of the composition and the third component comprises about out 0.5% to about 15% by weight of the composition.
21 . The detectable component of claim 1 , wherein the detectable component is at least one of a shaft end closure and a housing.
22 . The detectable component of claim 11 , wherein the detectable component is at least one of a shaft end closure and a housing.