In-line cryogenic method and system for cooling liquid products
Disclosed are an in-line direct cryogenic method and system for cooling heated fluid food products, such as sauces. The method includes injecting cryogen directly into the fluid to be cooled while the flow rate of the fluid to be cooled is adjusted in response to downstream temperature measurements and while maintaining the injection rate of the cryogen into the fluid. According to the method the flow of the sauce is adjusted during the flow of the cryogen to achieve process stability, product uniformity and efficient use of the cryogen.
1. An apparatus for cooling a fluid food product, comprising:
a source of a fluid food product to be cooled;
a pipeline for flowing the fluid food product from the source;
a pump in fluid communication with the pipeline for the flowing of the fluid food product;
a source of cryogen;
a cryogen injector located downstream from the pump and in fluid communication with the pipeline and with the cryogen source to inject the cryogen from the cryogen source at a select constant rate into the flowing fluid food product;
a first temperature sensor located downstream from the cryogen injector and in communication with the flowing fluid food product in the pipeline for measuring a first temperature of the flowing fluid food product;
a collection vessel located downstream from the first temperature sensor for collecting the flowing fluid food product from the pipeline;
a second temperature sensor located downstream from the first temperature sensor and in communication with the flowing fluid food product in the collection vessel for measuring a second temperature of the flowing fluid food product in the collection vessel; and
a controller in communication with the pump and the first and second temperature sensors, the controller constructed and arranged to receive and analyze the first temperature and the second temperature to determine a sensed temperature difference, comparing the sensed temperature difference to a constant user-defined target temperature difference, and adjusting a speed of the pump in response to the comparing to achieve the constant user-defined target temperature difference.
2. The apparatus of claim 1 , wherein said pump comprises a positive displacement pump.
3. The apparatus of claim 1 , wherein the cryogen is selected from the group consisting of nitrogen, carbon dioxide, and mixtures thereof.
4. The apparatus of claim 3 , wherein the nitrogen comprises liquid nitrogen.
5. The apparatus of claim 1 , further comprising an exhaust for cryogen gas generated during cooling of the flowing fluid food product.