Detector unit and sensing chamber therefor
According to one embodiment, a hazard detector may include a back plate and a front casing coupled to the back plate to define a housing having an interior region and an opening through which air flows into the interior region. A circuit board may be coupled to the back plate and have a plurality of components mounted thereon. A smoke chamber may be mid-mounted on the circuit board, mid-mounting being characterized in the smoke chamber extending through a hole formed in the circuit board such that a top surface of the smoke chamber is positioned above a top surface of the circuit board and a bottom surface of the smoke chamber is positioned below a bottom surface of the circuit board, whereby an interior region of the smoke chamber is accessible to smoke from both the top and bottom surfaces of the circuit board.
1. A hazard detection unit comprising:
a housing;
a circuit board positioned within the housing and having a plurality of components mounted thereon; and
a sensing chamber for detecting one or more types of airborne substances indicative of a hazardous condition, the sensing chamber having a top surface, a bottom surface, and at least one air permeable side surface that allows air flow into and out of an interior of the sensing chamber;
wherein said circuit board has an aperture formed therein, and wherein said sensing chamber is disposed within the aperture such that the top surface of the sensing chamber is positioned on a first side of the circuit board and the bottom surface of the sensing chamber is positioned on a second side of the circuit board so that air is flowable into and out of the interior of the sensing chamber from both the first side and the second side of the circuit board.
2. The hazard detection unit of claim 1 , wherein the sensing chamber comprises a smoke sensor, a pollen sensor, a carbon monoxide sensor, an air quality sensor, a flow rate sensor, or other air flow dependent sensor.
3. The hazard detection unit of claim 1 , wherein the sensing chamber comprises a photoelectric smoke sensing device having a pair of optical elements.
4. The hazard detection unit of claim 3 , wherein the optical elements of said photoelectric smoke sensing device are recessed with the top surface or the bottom surface of the sensing chamber such that said optical elements are disposed substantially outside of a main interior volume of said sensing chamber.
5. The hazard detection unit of claim 1 , wherein the hazard detection unit further comprises a plate positioned adjacent the circuit board and laterally offset therefrom, the plate having an aperture formed therein that is coaxially aligned with the aperture of the circuit board, and wherein said sensing chamber is disposed within the aperture of the plate such that the top surface of the sensing chamber is positioned on a first side of the plate and the bottom surface of the sensing chamber is positioned on a second side of the plate.
6. The hazard detection unit of claim 1 , wherein the sensing chamber includes a plurality of baffles positioned along said at least one air permeable side surface, and wherein the sensing chamber is mounted about the circuit board so that at least some of the baffles are positioned on the first side of the circuit board and on the second side of the circuit board.
7. The hazard detection unit of claim 1 , wherein a casing of the hazard detection unit includes a plurality of openings through which air is flowable into the interior region of the hazard detection unit and to the sensing chamber.
8. A hazard detection unit comprising:
a housing;
a circuit board positioned within the housing; and
a sensing chamber for detecting one or more substances that are indicative of a hazardous condition, said sensing chamber being disposed within an aperture formed in the circuit board so that a top surface of the sensing chamber is positioned on a first side of the circuit board and a bottom surface of the sensing chamber is positioned on a second side of the circuit board;
wherein air is flowable into and out of an interior of the sensing chamber from both the first side and the second side of the circuit board.
9. The hazard detection unit of claim 8 , wherein the sensing chamber comprises one or more of the following types of sensors: a smoke sensor, a pollen sensor, a carbon monoxide sensor, an air quality sensor, a flow rate sensor, or other air flow dependent sensor.
10. The hazard detection unit of claim 8 , wherein the sensing chamber comprises a photoelectric smoke sensing device having a pair of optical elements.
11. The hazard detection unit of claim 10 , wherein the optical elements of said photoelectric smoke sensing device are recessed with the top surface or the bottom surface of the sensing chamber such that said optical elements are disposed substantially outside of a main interior volume of said sensing chamber.
12. The hazard detection unit of claim 8 , wherein the hazard detection unit further comprises a plate positioned adjacent the circuit board and laterally offset therefrom, the plate having an aperture formed therein that is coaxially aligned with the aperture of the circuit board, and wherein said sensing chamber is disposed within the aperture of the plate such that the top surface of the sensing chamber is positioned on a first side of the plate and the bottom surface of the sensing chamber is positioned on a second side of the plate.
13. The hazard detection unit of claim 8 , wherein the sensing chamber includes a plurality of baffles, and wherein at least some of the baffles are positioned on the first side of the circuit board and on the second side of the circuit board.
14. The hazard detection unit of claim 8 , wherein a casing of the hazard detection unit includes a plurality of openings through which air is flowable into the interior region of the hazard detection unit and to the sensing chamber.
15. A method for manufacturing a hazard detection unit comprising:
mounting a circuit board within a housing of the hazard detection unit; and
positioning a sensing chamber through an aperture of the circuit board so that a top surface of the sensing chamber is positioned on a first side of the circuit board and a bottom surface of the sensing chamber is positioned on a second side of the circuit board such that air is flowable into an interior of the sensing chamber from both the first side and the second side of the circuit board, the sensing chamber being configured to detect one or more substances that are indicative of a hazardous condition.
16. The method of claim 15 , wherein the sensing chamber comprises one or more of the following types of sensors: a smoke sensor, a pollen sensor, a carbon monoxide sensor, an air quality sensor, a flow rate sensor, or other air flow dependent sensor.
17. The method of claim 15 , wherein the sensing chamber comprises a photoelectric smoke sensing device having a pair of optical elements.
18. The method of claim 17 , wherein the optical elements of said photoelectric smoke sensing device are recessed with the top surface or the bottom surface of the sensing chamber such that said optical elements are disposed substantially outside of a main interior volume of said sensing chamber.
19. The method of claim 15 , further comprising positioning the sensing chamber through an aperture of a plate that is positioned adjacent the circuit board and laterally offset therefrom, the aperture in the plate being coaxially aligned with the aperture of the circuit board, wherein the top surface of the sensing chamber is positioned on a first side of the plate and the bottom surface of the sensing chamber is positioned on a second side of the plate.
20. The method of claim 15 , wherein the sensing chamber includes a plurality of baffles, and wherein at least some of the baffles are positioned on the first side of the circuit board and on the second side of the circuit board.