IP Library Granted Patent US 10,291,032
Granted Patent B2
US 10,291,032 · App. 15/242,442 · Granted May 14, 2019

Power supply circuits

Inventors: Asim Mumtaz (Redwood City, CA); Lesley Chisenga (Redwood Shores, CA); Gehan Anil Joseph Amaratunga (Cambridge, GB)
Assignee: Tesla, Inc.
H02J3/383H02J3/40H02M3/04H02M7/44H02M7/53871Y02B10/14Y02E10/563Y02E10/58Y10T307/511Y10T307/516
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Quick Facts
Patent No.
US 10,291,032
App. No.
15/242,442
Granted
May 14, 2019
Kind
B2
Abstract

This invention is generally concerned with power supply circuits, and more particularly, with circuits to supply power to a mains supply, such as domestic grid mains, from a photovoltaic device. A photovoltaic power conditioning circuit for providing power from a photovoltaic device to an alternating current mains power supply line, the circuit comprising: a DC input to receive DC power from said photovoltaic device; an AC output configured for direct connection to said AC mains power supply line; a DC-to-AC converter coupled to said DC input and to said AC output to convert DC power from said photovoltaic device to AC power for output onto said power supply line; and an electronic controller directly coupled to said power supply line to measure a voltage of said power supply line and a current in said supply line and to control said DC-to-AC converter responsive to said measuring.

Claims (32)

1. A two-stage photovoltaic power conditioning circuit for providing power to an AC mains, the photovoltaic power conditioning circuit comprising:

a first stage comprising:

a DC power input for receiving DC power from at least one photovoltaic module;

a DC-DC converter coupled to DC power input for converting the DC power from a first DC voltage to a second DC voltage;

a battery interface connected to the DC-DC converter; and a DC link;

a second stage comprising:

a DC-AC converter for converting the second DC voltage to an AC output voltage; and

an AC output for connecting to an AC grid; and

a microcontroller coupled to the DC-DC converter and the DC-AC converter to operate the photovoltaic power conditioning circuit at its maximum power point, wherein the microcontroller monitors a voltage and a current of the AC grid, and wherein the microcontroller disables the DC-AC converter when a difference between a frequency of the voltage of the AC grid and a frequency of the current of the AC grid is less than a predetermined threshold value.

2. The photovoltaic power conditioning circuit of claim 1 wherein the DC-AC converter receives power through the DC link.

3. The photovoltaic power conditioning circuit of claim 1 wherein the microcontroller disables the DC-AC converter if a voltage on the DC link is outside a predetermined range.

4. The photovoltaic power conditioning circuit of claim 1 wherein the battery interface is coupled to a rechargeable battery.

5. The photovoltaic power conditioning circuit of claim 1 wherein the DC-DC converter comprises a plurality of insulated gate bipolar transistors.

6. The photovoltaic power conditioning circuit of claim 1 wherein the DC-AC converter comprises a plurality of MOSFETS.

7. The photovoltaic power conditioning circuit of claim 1 wherein the microcontroller disables the DC-AC converter if a frequency of the voltage of the AC mains is outside a predetermined range.

8. The photovoltaic power conditioning circuit of claim 1 wherein the microcontroller disables the DC to AC converter if an AC mains voltage magnitude is outside a predetermined range.

9. The photovoltaic power conditioning circuit of claim 1 wherein the microcontroller commands the DC-AC converter to reduce a frequency of a current supplied to the AC mains, and in response, detects a frequency of a voltage supplied to the AC mains.

10. The photovoltaic power conditioning circuit of claim 9 wherein the microcontroller disables the DC-AC converter if the detected frequency of the voltage supplied to the AC mains is outside a predetermined range.

11. A method for controlling a photovoltaic power conversion system for supplying power to an AC mains, the method comprising:

conditioning power received from at least one photovoltaic module with a first power conditioning stage comprising:

a DC power input for receiving DC power from the at least one photovoltaic module;

a DC-DC converter coupled to DC power input for converting the DC power from a first DC voltage to a second DC voltage;

a battery interface connected to the DC-DC converter; and a DC link;

conditioning power received from the first power conditioning stage with a second power conditioning stage comprising:

a DC AC converter for converting the second DC voltage to an AC output voltage; and

an AC output for connecting to an AC grid; and

controlling the first and the second power conditioning stages with a microcontroller coupled to the DC-DC converter and the DC-AC converter to operate the photovoltaic power conversion system at its maximum power point, wherein the microcontroller monitors a voltage and a current of the AC grid, and wherein the microcontroller disables the DC-AC converter when a difference between a frequency of the voltage of the AC grid and a frequency of the current of the AC grid is less than a predetermined threshold value.

12. The method of claim 11 wherein the DC-AC converter receives power through the DC link.

13. The method of claim 11 wherein the microcontroller disables the DC-AC converter if a voltage on the DC link is outside a predetermined range.

14. The method of claim 11 wherein the battery interface is coupled to a rechargeable battery.

15. The method of claim 11 wherein the microcontroller disables the DC-AC converter if a frequency of the voltage of the AC mains is outside a predetermined range.

16. The method of claim 11 wherein the microcontroller disables the DC to AC converter if an AC mains voltage magnitude is outside a predetermined range.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2021
From: SOLARCITY CORPORATION
To: TESLA, INC.
Reel/Frame 056172/0062 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2017
From: MUMTAZ, ASIM; CHISENGA, LESLEY; AMARATUNGA, GEHAN ANIL JOSEPH
To: ENECSYS LIMITED
Reel/Frame 042670/0616 →
CHANGE OF NAME Recorded Jun 10, 2017
From: ENECSYS LIMITED
To: ENECSYS UK LIMITED
Reel/Frame 042670/0619 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2017
From: ENECSYS UK LIMITED
To: SOLARCITY CORPORATION
Reel/Frame 042670/0625 →
Priority Claims (1)
GB 0310362.9 · May 6, 2003 · national
Continuity (5)
Continuation 13774932 · Feb 22, 2013
Continuation 12793068 · Jun 3, 2010
Division 10555803
Provisional Application 60505842 · Sep 26, 2003
Related Publication 20160359331A1 · Dec 8, 2016