IP Library Granted Patent US 9,994,760
Granted Patent B2
US 9,994,760 · App. 15/243,884 · Granted Jun 12, 2018

Polycarbonate block copolymers

Inventors: Scott D. Allen (Ithaca, NY); Chris A. Simoneau (Oxford, CT); John M. Salladay (Carmel, IN); David M. Hatfield (Midland, MI); John W. Stevens (Gainesville, FL)
Assignee: Saudi Aramco Technologies Company
C09K8/588C08G64/183C09K8/594
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Quick Facts
Patent No.
US 9,994,760
App. No.
15/243,884
Granted
Jun 12, 2018
Kind
B2
Abstract

The disclosure pertains to amphiphilic block copolymers comprising an aliphatic polycarbonate chain coupled to a hydrophilic polymer. Such amphiphilic polymers may have the formula A-L-B, where A- is a polycarbonate or polyethercarbonate chain having from about 3 to about 500 repeating units, L is a linker moiety and —B is a hydrophilic oligomer having from about 4 to about 200 repeating units. Provided copolymers are useful as surfactants capable of emulsifying aqueous solutions and supercritical carbon dioxide. Provided copolymers also have utility as additives for use in enhanced oil recovery methods.

Claims (100)

1. A polymer composition comprising a block copolymer having a formula:

where X is selected from the group consisting of: halogen; —OH; azide, nitrile, and —OR z ;

each R a , R b , R c , and R d is independently selected from the group consisting of: hydrogen, halogen, —CH 2 OR z , optionally substituted C 1-10 aliphatic, optionally substituted 6- to 14-membered aromatic, optionally substituted 3- to 14-membered heterocyclic, and optionally substituted 5- to 14-membered heteroaryl, and where any two or more of R a , R b , R c , and R d may be taken together to form an optionally substituted 3- to 12-membered ring, optionally containing one or more heteroatoms;

L is a bond or a polyfunctional moiety;

B is a hydrophilic oligomer having from about 4 to about 100 repeating units;

n is an integer between 4 and 100;

R z is selected from the group consisting of R 10 , —C(O)R 10 , —SO 2 R 10 , —Si(R 10 ) 3 , —C(O)N(R 10 ) 2 ; and

R 10 is an optionally substituted moiety selected from the group consisting of: C 1-20 aliphatic; C 1-12 heteroaliphatic; 6- to 14-membered aryl; and 5- to 14-membered heteroaryl;

wherein the polymer composition has a PDI of less than 2.

2. The polymer composition of claim 1 , wherein X is selected from the group consisting of: halogen, azide, nitrile, and —OR z .

3. The polymer composition of claim 1 , wherein the block copolymer has the formula:

wherein, R 100 is optionally present, and if present is selected from the group consisting of —CH 3 , —CF 3 , —CH 2 CH 3 , —CH 2 OR z , and —CH 2 Cl.

4. The polymer composition of claim 3 , wherein the block copolymer has the formula:

wherein X′ is selected from the group consisting of —OH and —OR z .

5. The polymer composition of claim 3 , wherein R 100 is a methyl group.

6. The polymer composition of claim 3 , wherein R 100 is a random mixture of methyl groups and one or more moieties selected from group consisting of ethyl, trifluoromethyl, chloromethyl, —CH 2 OR z and a C 6-30 alkyl group.

7. The polymer composition of claim 1 , wherein X is —OH.

8. The polymer composition of claim 1 , wherein —B is selected from the group consisting of: polyethers, polyolefin bearing hydrophilic functional groups, polypeptides, polysaccharides and polyamines.

9. The polymer composition of claim 8 , wherein —B is a polyether.

10. The polymer composition of claim 1 , wherein the block copolymer has the formula:

wherein m is an integer between 5 and 200;

R 100 is optionally present, and if present is selected from the group consisting of —CH 3 ,

—CF 3 , —CH 2 CH 3 , —CH 2 OR z , and —CH 2 Cl;

—Z— is an optionally substituted C 1-6 aliphatic group; and

—Y is selected from the group consisting of —H and R z .

11. The polymer composition of claim 10 , wherein the copolymer is selected from the group consisting of:

12. The polymer composition of claim 10 , wherein —Z— is —CH 2 CH 2 —.

13. The polymer composition of claim 10 , wherein —Z— is —CH(CH 3 )CH 2 —.

14. The polymer composition of claim 10 , wherein the copolymer has the formula:

wherein X′, is —OH or —OR z , and

Y′ is selected from the group consisting of optionally substituted C 1-8 aliphatic, a silyl protecting group, —H, and —C(O)R 10 .

15. The polymer composition of claim 10 , wherein the block copolymer comprises poly(propylene carbonate) and poly(ethylene glycol).

16. The polymer composition of claim 10 , wherein the block copolymer is selected from the group consisting of:

17. A polymer composition comprising a block copolymer having a formula:

wherein

X′ is selected from the group consisting of —OH and —OR z ;

R 100 is optionally present, and if present is selected from the group consisting of —CH 3 , —CF 3 , —CH 2 CH 3 , —CH 2 OR z , and —CH 2 Cl;

each n is independently an integer between 4 and 100;

—Z— is an optionally substituted C 1-6 aliphatic group;

m is an integer between 5 and 200;

R z is selected from the group consisting of R 10 , —C(O)R 10 , —SO 2 R 10 , —Si(R 10 ) 3 , —C(O)N(R 10 ) 2 ; and

R 10 is at each occurrence an optionally substituted moiety independently selected from the group consisting of: C 1-12 aliphatic; C 1-12 heteroaliphatic; 6- to 14-membered aryl; and 5- to 14-membered heteroaryl;

wherein the polymer composition has a PDI of less than 2.

18. The polymer composition of claim 17 , wherein at least one X′ is —OR z .

19. The polymer composition of claim 17 , wherein the copolymer is selected from the group consisting of:

20. A polymer composition comprising a triblock copolymer having the formula B-A-B, wherein -A- is a polycarbonate chain having from about 3 to about 500 repeating units and each B is independently a hydrophilic oligomer having from about 4 to about 200 repeating units, wherein B is selected from the group consisting of: polyethers, polyolefin bearing hydrophilic functional groups, polypeptides, polysaccharides, and polyamines, and wherein the polymer composition has a PDI of less than 2.

21. The polymer composition of claim 20 , wherein-B is a polyether.

22. The polymer composition of claim 20 , wherein -A- is poly(propylene carbonate).

23. The polymer composition of claim 20 , wherein -A- is poly(ethylene carbonate).

24. The polymer composition of claim 21 , wherein the triblock copolymer has a formula:

wherein

—Z— is an optionally substituted C 1-6 aliphatic group,

—Y is selected from the group consisting of —H and R z ;

each R a , R b , R c , and R d is independently selected from the group consisting of: hydrogen, halogen, —CH 2 OR z , optionally substituted C 1-10 aliphatic, optionally substituted 6- to 14-membered aromatic, optionally substituted 3- to 14-membered heterocyclic, and optionally substituted 5- to 14-membered heteroaryl, and wherein any two or more of R a , R b , R c , and R d may be taken together to form an optionally substituted 3- to 12-membered ring, optionally containing one or more heteroatoms,

each L is independently a bond or a polyfunctional moiety,

n is an integer between 4 and 100,

m is an integer between about 4 and about 500,

m′ is, on average approximately equal to m,

R z is selected from the group consisting of R 10 , —C(O)R 10 , —SO 2 R 10 , —Si(R 10 ) 3 , —C(O)N(R 10 ) 2 , and

R 10 is an optionally substituted moiety selected from the group consisting of: C 1-20 aliphatic; C 1-12 heteroaliphatic; 6- to 14-membered aryl; and 5- to 14-membered heteroaryl.

25. The polymer composition of claim 24 , wherein the triblock copolymer has a formula:

26. The polymer composition of claim 25 , wherein the copolymer has a formula:

wherein R 100 is optionally present, and if present is selected from the group consisting of —CH 3 , —CF 3 , —CH 2 CH 3 , —CH 2 OR z , —CH 2 Cl, a C 3-30 alkyl group, and mixtures of two or more of these.

27. The polymer composition of claim 25 , wherein Y is —H.

28. The polymer composition of claim 26 , wherein R 100 is absent.

29. The polymer composition of claim 26 , wherein R 100 is methyl.

30. The polymer composition of claim 26 , wherein R 100 comprises a random mixture of methyl and one or more C 3-30 alkyl groups.

31. The polymer composition of claim 24 , wherein the value of n is selected from the group consisting of:

between about 3 and about 50;

between about 3 and about 25;

between about 10 and about 20; and

between about 3 and about 10.

32. The polymer composition of claim 24 , wherein the value of m is selected from the group consisting of:

between about 5 and about 200;

between about 5 and about 50;

between about 5 and about 25;

between about 10 and about 20; and

between about 5 and about 10.

33. The polymer composition of claim 20 , wherein the PDI is less than 1.4, less than 1.2 or less than about 1.1.

34. The polymer composition of claim 20 , wherein -A- contains greater than about 95% carbonate linkages.

35. The polymer composition of claim 21 , wherein the triblock copolymer has the formula:

wherein

n is an integer between 4 and 100,

m is an integer between about 4 and about 500,

m′ is, on average approximately equal to m;

R 100 is optionally present, and if present is selected from the group consisting of —CH 3 , —CF 3 , —CH 2 CH 3 , —CH 2 OR z , and —CH 2 Cl;

each R z is independently R 10 , —C(O)R 10 , —SO 2 R 10 , —Si(R 10 ) 3 , or —C(O)N(R 10 ) 2 ; and

each R 10 is independently optionally substituted C 1-20 aliphatic, optionally substituted C 1-12 heteroaliphatic, optionally substituted 6- to 14-membered aryl, or optionally substituted 5- to 14-membered heteroaryl.

36. The polymer composition of claim 35 , wherein R 100 is absent.

37. The polymer composition of claim 35 , wherein R 100 is methyl.

38. The polymer composition of claim 21 , wherein the triblock copolymer has the formula:

wherein

n is an integer between 4 and 100,

m is an integer between about 4 and about 500,

m′ is, on average approximately equal to m; and

R 100 is optionally present, and if present is selected from the group consisting of —CH 3 , —CF 3 , —CH 2 CH 3 , —CH 2 OR z , and —CH 2 Cl;

each R z is independently R 10 , —C(O)R 10 , —SO 2 R 10 , —Si(R 10 ) 3 , or —C(O)N(R 10 ) 2 ; and

each R 10 is independently optionally substituted C 1-20 aliphatic, optionally substituted C 1-12 heteroaliphatic, optionally substituted 6- to 14-membered aryl, or optionally substituted 5- to 14-membered heteroaryl.

39. The polymer composition of claim 38 , wherein R 100 is absent.

40. The polymer composition of claim 38 , wherein R 100 is methyl.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2017
From: NOVOMER, INC.
To: SAUDI ARAMCO TECHNOLOGIES COMPANY
Reel/Frame 043194/0539 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 25, 2016
From: ALLEN, SCOTT D.; SIMONEAU, CHRIS A.; SALLADAY, JOHN M.; HATFIELD, DAVID M.; STEVENS, JOHN W.
To: NOVOMER, INC.
Reel/Frame 039545/0207 →
Continuity (6)
Continuation 14795789 · Jul 9, 2015
Continuation 14333484 · Jul 16, 2014
Continuation 14040121 · Sep 27, 2013
Continuation 13126607
Provisional Application 61110567 · Nov 1, 2008
Related Publication 20170198203A1 · Jul 13, 2017