IP Library Granted Patent US 9,937,846
Granted Patent B2
US 9,937,846 · App. 15/244,864 · Granted Apr 10, 2018

Vehicles and methods for magnetically managing legs of rail-based photovoltaic modules during installation

Inventors: Adam French (San Francisco, CA); Timothy Wheeler (Richmond, CA); Kevin Hennessy (Walnut Creek, CA); Jess Crowe (San Ramon, CA); Luis Francisco Castro-Hernandez (Richmond, CA)
Assignee: Alion Energy, Inc.
B60P1/5423B61D47/00B66C1/02B66C1/06F24J2/523H02S20/00H02S40/00F24J2002/5281Y02E10/47Y02E10/50
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Quick Facts
Patent No.
US 9,937,846
App. No.
15/244,864
Granted
Apr 10, 2018
Kind
B2
Abstract

An exemplary method for installing at an installation site a photovoltaic module including a panel and support legs includes disposing the photovoltaic module over a support surface such that the support legs are in a stowed position; lifting the photovoltaic module from a support surface while engaging a magnetic field with the support legs so as to maintain the support legs in the stowed position; disengaging the magnetic field from the support legs of the lifted photovoltaic module so as to release the support legs from the stowed position to an installation position in which the support legs are rotated downwards relative to the stowed position; and lowering the photovoltaic module to the installation site with the support legs in the installation position so as to install the photovoltaic module at the installation site, the support legs supporting the panel at the installation site.

Claims (14)

1. A vehicle for installing at an installation site a photovoltaic module including a panel and a plurality of support legs, the vehicle including:

a support surface over which the photovoltaic module is disposable such that the support legs are in a stowed position;

a lift mechanism; and

a suction and magnet assembly including a magnet,

the lift mechanism and the suction and magnet assembly being configured to lift the photovoltaic module from the support surface while engaging a magnetic field of the magnet with the support legs so as to maintain the support legs in the stowed position,

the suction and magnet assembly further being configured to disengage the magnetic field from the support legs of the lifted photovoltaic module, said disengagement releasing the support legs from the stowed position to an installation position while the photovoltaic module remains lifted, wherein the support legs are rotated downwards in the installation position relative to the stowed position,

the lift mechanism and the suction and magnet assembly further being configured to lower the photovoltaic module to the installation site with the support legs in the installation position so as to install the photovoltaic module at the installation site, the support legs supporting the panel at the installation site.

2. The vehicle of claim 1 , wherein the suction and magnet assembly is coupled to a gantry via the lift mechanism.

3. The vehicle of claim 2 , wherein the suction and magnet assembly is horizontally movable relative to the support surface via the gantry.

4. The vehicle of claim 1 , wherein the suction and magnet assembly includes a plurality of suction cups configured to adhere to the panel of the photovoltaic module.

5. The vehicle of claim 1 , wherein the magnet contacts the panel during the lifting.

6. The vehicle of claim 5 , the suction and magnet assembly being actuatable so as to move the magnet away from the support legs so as to cause the disengaging of the magnet from the support legs.

7. The vehicle of claim 1 , wherein the support surface is sized so as to accommodate a plurality of photovoltaic modules.

8. The vehicle of claim 1 , wherein the installation site includes a concrete rail including grooves to which the support legs are aligned during the lowering.

Assignments (2)
SECURITY INTEREST Recorded Nov 19, 2019
From: ALION ENERGY, INC.
To: BATIOS HOLDINGS LIMITED
Reel/Frame 051052/0484 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 24, 2016
From: FRENCH, ADAM; WHEELER, TIMOTHY; HENNESSY, KEVIN; CROWE, JESS; CASTRO-HERNANDEZ, LUIS FRANCISCO
To: ALION ENERGY, INC.
Reel/Frame 039528/0838 →
Continuity (3)
Continuation 14481678 · Sep 9, 2014
Provisional Application 61876666 · Sep 11, 2013
Related Publication 20170043700A1 · Feb 16, 2017