A weld structure includes a fitting portion at which a first member and a second member are engaged, a weld portion at which the first member and the second member are welded together, and a space between the fitting portion and the weld portion. One of the first member and the second member has a communication passage whose one end is open to the space and whose other end is open to an outside at a position other than the space. The communication passage is blocked by an insertion member that has a predetermined function in addition to blocking the communication passage.
1. A weld structure applicable to a differential device to be mounted in a vehicle, the weld structure comprising:
a fitting portion at which a first member and a second member are engaged,
a weld portion at which the first member and the second member are welded together, and
a space between the fitting portion and the weld portion, wherein
one of the first member and the second member has a communication passage whose first end is open to the space and whose second end is open to an outside at a position other than the space, and
the communication passage is blocked by an insertion member that has a function in addition to a blocking function that blocks the communication passage, wherein the insertion member is inserted into the communication passage, after the first member and the second member are welded together.
2. The weld structure according to claim 1 , wherein
the communication passage has an insertion hole into which the insertion member is inserted and a communication hole that communicates between the space and the insertion hole, and
an opening end of the communication hole that is open to an inner circumferential surface of the insertion hole is closed by the insertion member.
3. The weld structure according to claim 2 , wherein
the first member and the second member are a differential case and a ring gear,
the insertion member is a retaining pin that prevents a pinion shaft that supports a pinion gear from falling off,
the communication passage has an insertion hole into which the retaining pin is inserted, and a communication hole that communicates between the space and the insertion hole, and
the opening end of the communication hole that is open to the inner circumferential surface of the insertion hole is closed by the retaining pin.
4. The weld structure according to claim 3 , wherein
the weld portion is provided by beam welding process that utilizes a supplied filler wire, where the beam welding process is a penetration welding process that reaches the space.
5. The weld structure according to claim 2 , wherein
the first member and the second member are a differential case and a ring gear,
the insertion member is a pinion shaft that supports a pinion gear,
the communication passage has a shaft insertion hole into which the pinion shaft is inserted, and a communication hole that communicates between the space and the shaft insertion hole, and
the opening end of the communication hole that is open to an inner circumferential surface of the shaft insertion hole is closed by the pinion shaft.
6. The weld structure according to claim 5 , wherein
the weld portion is provided by beam welding process that utilizes a supplied filler wire, where the beam welding process is a penetration welding process that reaches the space.
7. The weld structure according to claim 2 , wherein
the weld portion is provided by beam welding process that utilizes a supplied filler wire, where the beam welding process is a penetration welding process that reaches the space.
8. The weld structure according to claim 1 , wherein
the communication passage has an insertion hole that is open to the space at the first end, and into which the insertion member is inserted from the second end.
9. The weld structure according to claim 8 , wherein
the first member and the second member are a differential case and a ring gear,
the insertion member is a retaining pin that prevents a pinion shaft that supports a pinion gear from falling off, and
the communication passage is an insertion hole that is open to the space at the first end, and into which the retaining pin is inserted from the second end.
10. The weld structure according to claim 9 , wherein
the weld portion is provided by beam welding process that utilizes a supplied filler wire, where the beam welding process is a penetration welding process that reaches the space.
11. The weld structure according to claim 9 , wherein
the weld portion is provided by beam welding process that utilizes a supplied filler wire, where the beam welding process is a penetration welding process that reaches the space.
12. The weld structure according to claim 8 , wherein
the weld portion is provided by beam welding process that utilizes a supplied filler wire, where the beam welding process is a penetration welding process that reaches the space.
13. The weld structure according to claim 1 , wherein
the first member comprises and insertion hole that receives the insertion member is capable of being inserted after the first member and the second member are welded together, at least a part of the insertion hole constituting the communication passage, and
the communication passage is blocked by insertion of the insertion member into the insertion hole.
14. The weld structure according to claim 1 , wherein
the weld portion is provided by beam welding process that utilizes a supplied filler wire, where the beam welding process is a penetration welding process that reaches the space.
15. A method of manufacturing a weld structure applicable to a differential device to be mounted in a vehicle, the weld structure comprising a fitting portion at which a first member and a second member are engaged, a weld portion at which the first member and the second member are welded together, and a space between the fitting portion and the weld portion, wherein
one of the first member and the second member has a communication passage whose first end is open to the space and whose second end is open to an outside at a position other than the space, and
after the first member and the second member are welded together, the communication passage is blocked by inserting an insertion member into the communication passage, wherein the insertion member that having a function in addition to a blocking function that blocks the communication passage.