Release agent and use thereof in the production of moulded polyurethane articles
View Patent ↗The invention relates to compositions comprising OH-functional polybutadiene and solvent and to the use thereof as release agents in the production of polyurethane moulded articles or as antisquawk agents in the processing of moulded polyurethane articles.
1. An external mold release agent that comprises
A) from 0.5 to 40 wt % of OH-functional polybutadiene, wherein the OH-functional polybutadiene comprises compounds of formula (I),
wherein the units having the index x are present in an average molar fraction based on the sum of the fractions having the indices x, y and z of 17% to 27%, the units having the index y are present in an average molar fraction based on the sum of the fractions having the indices x, y and z of 53% to 63% and the units having the index z are present in an average molar fraction based on the sum of the fractions having the indices x, y and z of 15% to 25% and has an OH number of 20 to 75,
B) from 0.0 to 30 wt % of at least one release-active agent distinct from A and wherein the at least one release-active agent is selected from the group consisting of soaps, oils, waxes or silicones,
C) from 0.1 to 10 wt % of emulsifiers,
D) from 0.1 to 5 wt % of catalysts,
E) from 0.1 to 5 wt % of foam stabilizers,
F) from 0.0 to 5 wt % of viscosity modifiers,
G) from 0.0 to 2 wt % of additives, wherein the additives are selected from the group consisting of cell openers, preservatives, bactericides, fungicides or antioxidants, and
H) solvent ad 100 wt %.
2. The external mold release agent according to claim 1 , wherein as OH-functional polybutadiene the mold release agent comprises OH-functional polybutadiene having an OH number of 30 to 65.
3. The external mold release agent according to claim 1 , wherein the OH-functional polybutadiene
has an OH number of 40 to 60.
4. The external mold release agent according to claim 1 , wherein the external mold release agent further comprises
F) from 0.1 to 5 wt % of viscosity modifiers
and the mold release agent has dry mold residue.
5. The external mold release agent according to claim 1 , wherein the external mold release agent further comprises
G) from 0.1 to 2 wt % of additives selected from the group comprising cell openers, preservatives, bactericides, fungicides or antioxidants.
6. The external mold release agent according to claim 3 , wherein the external mold release agent further comprises
F) 0.1 to 5 wt % of viscosity modifiers,
G) 0.1 to 2 wt % of additives, selected from the group consisting of cell openers, preservatives, bactericides, fungicides or antioxidants.
7. The external mold release agent according to claim 1 , wherein the solvent is water.
8. The external mold release agent according to claim 1 , wherein the solvent is selected from hydrocarbons having a boiling point of 25° C. to 280° C., and flash points greater than 22° C.
9. The external mold release agent according to claim 1 , wherein the OH-functional polybutadiene has a weight-average molar mass of from 3000 to 3500 g/mol.
10. The external mold release agent according to claim 1 , wherein the catalyst D) is a bismuth-comprising catalyst.
11. A molded polyurethane article comprising the external mold release agent according to claim 1 .
12. The external mold release agent according to claim 1 , wherein the solvent is selected from hydrocarbons having a boiling point of from 80° C. to 200° C. and a flash points of greater than 55° C.
13. The external mold release agent according to claim 5 , wherein the OH-functional polybutadiene has an OH number of 30 to 65.
14. The external mold release agent according to claim 6 , wherein the OH-functional polybutadiene has an OH number of 30 to 65.
15. The external mold release agent according to claim 5 , wherein the OH-functional polybutadiene has an OH number of 40 to 60.
16. The external mold release agent according to claim 1 , wherein the OH-functional polybutadiene has an OH number of 40 to 60.
17. The external mold release agent according to claim 5 , wherein the OH-functional polybutadiene has an OH number of 44 to 55.
18. The external mold release agent according to claim 1 , wherein the OH-functional polybutadiene has an OH number of 44 to 55.
19. The external mold release agent according to claim 5 , wherein the OH-functional polybutadiene of formula (I) has a weight-average molar mass of from 3000 to 3500 g/mol.