Personal vaporizer
View Patent ↗A personal vaporizer is configured to be usable both for non-liquid vaporizing media and for liquid vaporizing media. In some embodiments an electrically conductive check valve blocks vaporizing media from leaking out of air intake apertures during periods of nonuse, and delivers electric power to a heating element during use. In some embodiments, no wick structures extend into a fluid chamber, but a wick extends from a wick holder downstream of the fluid chamber to a vaporizing chamber.
1. A personal vaporizer, comprising:
a tank module comprising a fluid chamber and a vapor passage extending through the fluid chamber, the fluid chamber configured to contain a vaporizing solution;
an atomizer module comprising a bowl having an upper edge and an air aperture, a heating element arranged in or adjacent the bowl, the bowl configured to accept vaporizing solution received from the fluid chamber;
a check valve comprising an insulator housing, a conductive shell inside the insulator housing, and a sealing mechanism inside the conductive shell, the conductive shell having an air inlet and an air outlet, an intake air flow path defined through the conductive shell from the air inlet to the air outlet, the sealing mechanism providing a seal inside the conductive shell, the seal interposed in the intake air flow path, the check valve arranged so that that the air outlet communicates with the bowl air aperture and the conductive shell is electrically connected to the heating element; and
a battery assembly, the heating element connectable to the battery assembly through the check valve so that actuation of the battery delivers electrical energy to the heating element, causing the heating element to heat and vaporize the vaporizing solution;
wherein the bowl has a first wire hole and a second wire hole extending through a bottom wall of the bowl and a channel extending transversely from the second wire hole.
2. The personal vaporizer as in claim 1 , wherein the heating element has a first connection and a second connection, the first connection extending through the first wire hole and contacting the conductive shell, and the second connection extending through the second wire hole and the channel and spaced away from the conductive shell.
3. The personal vaporizer as in claim 2 , wherein the first connector comprises a first conductive wire and the second connector comprises a second conductive wire.
4. The personal vaporizer as in claim 3 , wherein the atomizer module comprises a housing that is electrically conductive, and the second conductive wire contacts the atomizer module housing.
5. The personal vaporizer as in claim 4 , wherein the check valve is interposed between the atomizer module and the battery assembly so that the atomizer module housing overlaps the check valve, and wherein the insulator housing is interposed between the conductive shell and the atomizer module housing.
6. The personal vaporizer as in claim 2 , wherein the check valve is part of the atomizer module.
7. The personal vaporizer as in claim 6 , wherein the tank module is releasably connected to the atomizer module.
8. The personal vaporizer as in claim 2 , additionally comprising one or more slots formed through a side wall of the bowl.
9. The personal vaporizer as in claim 2 , wherein the sealing mechanism comprises a ball and a spring.
10. An atomizer for a personal vaporizer, comprising:
a housing having a distal end and a proximal end, the housing comprising an electrically conductive material, the distal end configured to be attachable to a first pole of a battery so that the distal end electrically communicates with the battery;
an atomizer bowl arranged within the housing, the atomizer bowl comprising a side wall and a bottom wall, the atomizer bowl configured to receive vaporizing media;
a heating element disposed at least partially within the atomizer bowl, the heating element having a first wire end portion and a second wire end portion, the heating element configured to produce heat when electric energy is applied across the first wire end portion and the second wire end portion;
a check valve having a valve body, a proximal outlet, a distal inlet, and a sealing structure interposed in an air flow path between the distal inlet and the proximal outlet, the valve body extending from a distal end to a proximal end and defining an electrically conductive flow path from the distal end to the proximal end, the sealing structure configured to accommodate air flow therethrough along the air flow path in a distal-to-proximal direction, but to resist air flow therethrough in a proximal-to-distal direction;
wherein the first wire end portion is in electrical communication with the proximal end of the valve body and the second wire end portion is in electrical communication with the housing.
11. The atomizer as in claim 10 , wherein the atomizer bowl is nonconductive and the atomizer bowl has a first hole aligned with the valve body and a second hole aligned with the housing, and wherein the first wire end portion extends through the first hole and into contact with the valve body, and the second wire end portion extends through the second hole and into contact with the housing.
12. The atomizer as in claim 11 , wherein the bottom wall of the atomizer bowl has an aperture aligned with the heating element, and the proximal outlet of the check valve is aligned with the bowl aperture.
13. The atomizer as in claim 12 , wherein the atomizer has a longitudinal axis, and the second hole of the atomizer bowl is spaced farther from the axis than is the first hole of the atomizer bowl.
14. The atomizer as in claim 13 , additionally comprising an insulator between the valve body and the housing.
15. The atomizer as in claim 13 , wherein the heating element comprises a wire coil.
16. The atomizer as in claim 10 , wherein the sealing mechanism comprises a ball and a valve seat.
17. The atomizer as in claim 16 , wherein the ball is biased toward engagement with the valve seat.
18. The atomizer as in claim 10 , additionally comprising a tank disposed proximal of the atomizer bowl, the tank configured to contain a liquid vaporizing media therewithin and to deliver the liquid vaporizing media to the atomizer bowl.
19. The atomizer as in claim 10 in combination with a tank module formed separately from the atomizer, a distal end of the tank module being selectively attachable to a proximal end of the atomizer, the tank module comprising a tank configured to contain a liquid vaporizing media therewithin and a wicking structure configured to deliver the liquid vaporizing media to the atomizer bowl.
20. The atomizer as in claim 10 , wherein the distal end of the valve body is configured to be attachable to a second pole of the battery so that the distal end of the valve body electrically communicates with the battery, and an electric circuit is established from the second pole of the battery through the valve body, through the heating element, through the housing, and to the first pole of the battery.