IP Library Patent Application 15269379
Patent Application
App. No. 15/269,379

ELECTROPHOTOGRAPHIC PHOTORECEPTOR AND IMAGE FORMING APPARATUS

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Patent No.
US None
App. No.
15/269,379
Abstract

The invention provides an image forming apparatus and an electrophotographic photoreceptor, comprising: a conductive support; and at least a charge generation layer and a charge transport layer on the conductive support, wherein said charge generation layer contains a hydroxygallium phthalocyanine synthesized using a halogen solvent, said charge transport layer contains a polyester resin having a specific structural unit, and said charge transport layer is formed using a non-halogen solvent.

Claims (34)

1 - 7 : (canceled)

8 . A method for producing an electrophotographic photoreceptor, wherein the electrophotographic photoreceptor comprises:

a conductive support, and

at least a charge generation layer and a charge transport layer on the conductive support,

the method comprising:

forming the charge generation layer on the conductive support with a first coating solution comprising a hydroxygallium phthalocyanine synthesized with a halogen solvent; and

forming the charge transport layer on the conductive support with a second coating solution comprising a polyester resin having a structural unit represented by the following formula (6), a charge transport substance represented by the following formula (5), and non-halogen aromatic hydrocarbon:

wherein

each of Ar 10 to Ar 13 independently represents an arylene group which may have a substituent,

X represents a single bond, an oxygen atom, a sulfur atom or an alkylene group,

m represents an integer of 0 to 2, and

Y represents a single bond, an oxygen atom, a sulfur atom or an alkylene group;

wherein

each of R 6 and R 7 independently represents a hydrogen atom or an alkyl group having a carbon number of 6 or less, and

each of Ar 8 and Ar 9 independently represents an aryl group having a carbon number of 30 or less, which may have a substituent.

9 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein the non-halogen aromatic hydrocarbon is toluene or xylene.

10 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein the halogen solvent is α-chloronaphthalene.

11 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein the gallium phthalocyanine is a II-type chlorogallium phthalocyanine, a hydroxygallium phthalocyanine having a strongest peak at 28.1°, a hydroxygallium phthalocyanine having no peak at 26.2° and having a clear peak at 28.1°, wherein the half-value width W of 25.9° is 0.1°≦W≦0.4°, or a G-type μ-oxo-gallium phthalocyanine dimer.

12 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein the gallium phthalocyanine is a V-type hydroxygallium phthalocyanine.

13 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein the conductive support comprises a surface on which an electrically conductive material is deposited or coated.

14 . The method for producing an electrophotographic photoreceptor according to claim 13 , wherein electrically conductive material comprises aluminum, nickel or indium tin oxide (ITO).

15 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein the first coating solution further comprises at least one binder resin.

16 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein the first coating solution further comprises at least one solvent.

17 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein the first coating solution further comprises at least one solvent selected from the group consisting of a saturated aliphatic solvent, an aromatic solvent, a halogenated aromatic solvent, an amide-based solvent, an alcohol-based solvent, aliphatic polyhydric alcohols, a chain or cyclic ketone-based solvent, an ester-based solvent, a halogenated hydrocarbon-based solvent, a chain or cyclic ether-based solvent, an aprotic polar solvent, a nitrogen-containing compound, a mineral oil and water.

18 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein the aryl group having a carbon number of 30 or less is independently selected from the group consisting of a phenyl group, a naphthyl group, an anthranyl group and a pyrenyl group.

19 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein each of R 6 and R 7 independently represents a hydrogen atom, a methyl group or an ethyl group.

20 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein each of R 6 and R 7 independently represents an alkyl group having a carbon number of 6 or less.

21 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein the arylene group contains 6 to 20 carbon atoms.

22 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein the arylene groups is a 1,4-phenylene group, a naphthylene group, an anthrylene group or a phenanthrylene group.

23 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein the arylene group is a 1,4-phenylene group.

24 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein X is an oxygen atom.

25 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein m is 0 or 1.

26 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein m is 1.

27 . The method for producing an electrophotographic photoreceptor according to claim 8 , wherein the polyester resin has a viscosity average molecular weight of 10,000 to 100,000.

Assignments (2)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
MERGER Recorded Sep 4, 2017
From: MITSUBISHI CHEMICAL CORPORATION
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 043750/0207 →