IP Library Granted Patent US 10,577,551
Granted Patent B2
US 10,577,551 · App. 15/272,552 · Granted Mar 3, 2020

Fuel compositions

Inventors: Lawrence Stephen Kraus (Dickinson, TX); Danny F. Droubi (Houston, TX); Dana Tatum Lipinsky (Houston, TX); Michael Allen Branch (Spring, TX); Cynthia Delaney-Kinsella (Houston, TX); Koen Steernberg (Amsterdam, NL); Tommy Louis Brumfield (Spring, TX); Ariel Bru (Riswijk, NL)
Assignee: SHELL OIL COMPANY
C10L1/04C10L2200/0438C10L2270/02
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Quick Facts
Patent No.
US 10,577,551
App. No.
15/272,552
Granted
Mar 3, 2020
Kind
B2
Abstract

Low sulphur marine fuel compositions are provided. Embodiments comprise 10 to 50 wt % of a residual hydrocarbon component, with the remaining 50 to 90 wt % selected from a non-hydroprocessed hydrocarbon component, a hydroprocessed hydrocarbon component, and a combination thereof. Embodiments of the marine fuel composition can have a sulphur content of about 0.1 wt % or less.

Claims (32)

1. A marine fuel composition comprising:

30 wt % to 50 wt % of a vacuum tower bottoms residues (VTB); and

50 to 70 wt % of the marine fuel composition selected from a non-hydroprocessed hydrocarbon component, a hydroprocessed hydrocarbon component, or any combination thereof, wherein the non-hydroprocessed hydrocarbon component comprises deasphalted oil (DAO),

wherein the marine fuel composition has a kinematic viscosity at ˜50 degrees C. of at least 10 cSt.

2. The marine fuel composition of claim 1 wherein the residual hydrocarbon component has a sulphur content of at most 0.4 wt %.

3. The marine fuel composition of claim 1 wherein the sulphur content of the marine fuel composition is in a range of 400 to 1000 wppm.

4. The marine fuel composition of claim 1 which exhibits at least one of the following:

a hydrogen sulfide content of at most 2.0 mg/kg; an acid number of at most 2.5 mg KOH per gram; a sediment content of at most 0.1 wt %; a water content of at most 0.5 vol %; and an ash content of at most 0.15 wt %.

5. The marine fuel composition of claim 1 which has at least one of the following: a density at 15 degrees C. in a range of 0.870 to 1.010 g/cm 3 , a pour point of −30 to 35 degrees C., and a flash point of at least 60 degrees C.

6. The marine fuel composition of claim 1 wherein the vacuum tower bottoms residues (VTB) exhibit at least one of the following: a density at 15 degrees C. in a range of 0.8 to 1.1 g/cc; a pour point in a range of −15.0 to 95 degrees C., a flash point in a range of 220 to 335 degrees C.; an acid number of up to 8.00 mgKOH/g, and a kinematic viscosity at ˜50 degrees C. of at least about 3.75 cSt.

7. The marine fuel composition of claim 1 wherein, in addition to the DAO, the non-hydroprocessed hydrocarbon component further comprises at least one of a light cycle oil (LCO), a heavy cycle oil (HCO), a fluid catalytic cracking (FCC) cycle oil, a pyrolysis gas oil, a cracked light gas oil (CLGO), a cracked heavy gas oil (CHGO), a pyrolysis light gas oil (PLGO), a pyrolysis heavy gas oil (PHGO), a thermally cracked residue, a thermally cracked heavy distillate, and a coker heavy distillates.

8. The marine fuel composition of claim 1 wherein, in addition to the DAO, the non-hydroprocessed hydrocarbon component further comprises at least one of a vacuum gas oil (VGO), a coker diesel, a coker gas oil, a coker VGO, a thermally cracked VGO, a thermally cracked diesel, a thermally cracked gas oil, a Group I slack wax, and a lube oil aromatic extract.

9. The marine fuel composition of claim 1 wherein the hydroprocessed hydrocarbon component selected from a group consisting of hydrotreated coker diesel, hydrotreated coker gas oil, hydrotreated thermally cracked diesel, hydrotreated VGO, hydrotreated coker VGO, hydrotreated residues, hydrocracker bottoms, hydrotreated thermally cracked VGO, and hydrotreated DAO, and any combination thereof.

10. The marine fuel composition of claim 1 wherein the hydroprocessed hydrocarbon component selected from a group consisting of ultra low sulfur kerosene (ULSK), hydrotreated jet fuel, hydrotreated kerosene, hydrotreated coker kerosene, hydrocracker kerosene, hydrotreated thermally cracked kerosene, and any combination thereof.

11. A marine fuel composition comprising:

at least 30 wt % to 50 wt % of a residual hydrocarbon component, wherein the residual hydrocarbon component is vacuum tower bottoms residues which exhibit at least one of: density at 15 degrees C. in a range of 0.8 to 1.1 g/cc; a pour point in a range of −15.0 to 95 degrees C., a flash point in a range of 220 to 335 degrees C.; an acid number of up to 8.00 mgKOH/g; and a kinematic viscosity at 50 degrees C. in a range of 3.75 to 15000 cSt; and

the remaining of the marine fuel composition comprises a hydrocarbon component selected from a group consisting of a non-hydroprocessed hydrocarbon component, a hydroprocessed hydrocarbon component, and any combination thereof;

wherein the non-hydroprocessed component is selected from the group consisting of light cycle oil (LCO), heavy cycle oil (HCO), fluid catalytic cracking (FCC) cycle oil, FCC slurry oil, pyrolysis gas oil, cracked light gas oil (CLGO), cracked heavy gas oil (CHGO), pyrolysis light gas oil (PLGO), pyrolysis heavy gas oil (PHGO), thermally cracked residue, thermally cracked heavy distillate, coker heavy distillates, vacuum gas oil (VGO), coker diesel, coker gas oil, coker VGO, thermally cracked VGO, thermally cracked diesel, thermally cracked gas oil, Group I slack waxes, lube oil aromatic extracts, deasphalted oil (DAO), and any combination thereof;

wherein the hydro-processed component is selected from a group consisting of low-sulfur diesel (LSD) having a sulphur content of less than 500 wppm, ultra low-sulfur diesel (ULSD) having a sulphur content of less than 15 wppm; hydrotreated LCO; hydrotreated HCO; hydrotreated FCC cycle oil; hydrotreated pyrolysis gas oil, hydrotreated PLGO, hydrotreated PHGO, hydrotreated CLGO, hydrotreated CHGO, hydrotreated coker heavy distillates, hydrotreated thermally cracked heavy distillate, hydrotreated coker diesel, hydrotreated coker gas oil, hydrotreated thermally cracked diesel, hydrotreated thermally cracked gas oil, hydrotreated VGO, hydrotreated coker VGO, hydrotreated residues, hydrocracker bottoms, hydrotreated thermally cracked VGO, and hydrotreated hydrocracker DAO, and any combination thereof;

wherein the marine fuel composition exhibits at least one of: a density at 15 degrees C. in a range of 0.870 to 1.010 g/cm 3 , a kinematic viscosity at 50 degrees C. in a range of 1 to 700 cSt, a pour point of −30 to 35 degrees C., and a flash point of at least 60 degrees C.

12. The marine fuel composition of claim 11 wherein the residual hydrocarbon component has a sulphur content of at least 0.2 wt %.

13. The marine fuel composition of claim 11 wherein the sulphur content of the marine fuel composition is in a range of 400 to 1000 wppm.

14. The marine fuel composition of claim 11 which exhibits at least one of the following:

a hydrogen sulfide content of at most 2.0 mg/kg; an acid number of at most 2.5 mg KOH per gram; a sediment content of at most 0.1 wt %; a water content of at most 0.5 vol %; and an ash content of at most 0.15 wt %.

15. The marine fuel composition of claim 11 wherein the vacuum tower bottoms residues exhibit a density at 15 degrees C. in a range of 0.8 to 1.1 g/cc; a pour point in a range of −15.0 to 95 degrees C., a flash point in a range of 220 to 335 degrees C.; an acid number of up to 8.00 mgKOH/g; and a kinematic viscosity at 50 degrees C. in a range of 3.75 to 15000 cSt; and said composition exhibits a density at 15 degrees C. in a range of 0.870 to 1.010 g/cm3, a kinematic viscosity at 50 degrees C. in a range of 1 to 700 cSt, a pour point of −30 to 35 degrees C., and a flash point of at least 60 degrees C.

16. A marine fuel composition comprising:

at least 30 wt % to 50 wt % of a residual hydrocarbon component, wherein the residual hydrocarbon component is vacuum tower bottoms residues which exhibit at least one of: density at 15 degrees C. in a range of 0.8 to 1.1 g/cc; a pour point in a range of −15.0 to 95 degrees C., a flash point in a range of 220 to 335 degrees C.; an acid number of up to 8.00 mgKOH/g; and a kinematic viscosity at 50 degrees C. in a range of 3.75 to 15000 cSt; and

the remaining of the marine fuel composition comprises a hydrocarbon component selected from a group consisting of a non-hydroprocessed hydrocarbon component, a hydroprocessed hydrocarbon component, and any combination thereof;

wherein the marine fuel composition exhibits at least one of: a density at 15 degrees C. in a range of 0.870 to 1.010 g/cm 3 , a kinematic viscosity at 50 degrees C. in a range of 1 to 700 cSt, a pour point of −30 to 35 degrees C., and a flash point of at least 60 degrees C.

17. The marine fuel composition of claim 16 wherein the vacuum tower bottoms residues exhibit a density at 15 degrees C. in a range of 0.8 to 1.1 g/cc; a pour point in a range of −15.0 to 95 degrees C., a flash point in a range of 220 to 335 degrees C.; an acid number of up to 8.00 mgKOH/g; and a kinematic viscosity at 50 degrees C. in a range of 3.75 to 15000 cSt; and said composition exhibits a density at 15 degrees C. in a range of 0.870 to 1.010 g/cm3, a kinematic viscosity at 50 degrees C. in a range of 1 to 700 cSt, a pour point of −30 to 35 degrees C., and a flash point of at least 60 degrees C.

18. The marine fuel composition of claim 16 which exhibits at least one of the following:

a hydrogen sulfide content of at most 2.0 mg/kg; an acid number of at most 2.5 mg KOH per gram; a sediment content of at most 0.1 wt %; a water content of at most 0.5 vol %; and an ash content of at most 0.15 wt %.

Assignments (1)
CHANGE OF NAME Recorded Mar 7, 2022
From: SHELL OIL COMPANY
To: SHELL USA, INC.
Reel/Frame 059694/0819 →
Priority Claims (1)
EP 14159654 · Mar 13, 2014 · regional
Continuity (4)
Continuation 14708520 · May 11, 2015
Division 14313265 · Jun 24, 2014
Provisional Application 61940778 · Feb 17, 2014
Related Publication 20170009163A1 · Jan 12, 2017
Cited By (16)
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