IP Library Granted Patent US 10,146,125
Granted Patent B2
US 10,146,125 · App. 15/274,141 · Granted Dec 4, 2018

Glass substrate for mask blank, mask blank, photomask, and method for manufacturing glass substrate for mask blank

Inventors: Yusuke Hirabayashi (Chiyoda-ku, JP); Yuzo Okamura (Chiyoda-ku, JP); Nobuhiko Ikenoya (Chiyoda-ku, JP)
Assignee: AGC Inc.
G03F1/60G03F1/48G03F1/52
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Quick Facts
Patent No.
US 10,146,125
App. No.
15/274,141
Granted
Dec 4, 2018
Kind
B2
Abstract

A glass substrate for a mask blank includes a rectangular-shaped main surface on which a film having a circuit pattern is to be formed. The main surface includes a quadrangular peripheral frame and a square-shaped center area defined by excluding the frame. The center area has a longitudinal length of 142 mm and a lateral length of 142 mm. A surface morphology of the center area is expressed by { z ⁡ ( x , y ) = ∑ k = 0 N 1 ⁢ ∑ l = 0 N 2 ⁢ a kl ⁢ P k ⁡ ( x ) ⁢ P l ⁡ ( y ) P k ⁡ ( x ) = 1 2 k ⁢ k ! ⁢ d k dx k ⁡ [ ( x 2 - 1 ) k ] P l ⁡ ( y ) = 1 2 l ⁢ l ! ⁢ d l dy l ⁡ [ ( y 2 - 1 ) l ] . A flatness of a sum of compositing all of a kl P k (x)P l (y) is less than or equal to 20 nm when a sum of k and l is greater than or equal to 3 and less than or equal to 9. The flatness is less than or equal to 20 nm when a sum of k and l is greater than or equal to 10 and less than or equal to 30.

Claims (237)

1. A glass substrate for a mask blank, the glass substrate comprising:

a rectangular-shaped main surface on which a film having a circuit pattern is to be formed;

wherein the rectangular-shaped main surface includes a quadrangular peripheral frame and a square-shaped center area defined by excluding the quadrangular peripheral frame from the rectangular-shaped main surface,

wherein the square-shaped center area has a longitudinal length of 142 mm and a lateral length of 142 mm,

wherein a surface morphology of the square-shaped center area z (x, y) is expressed by

{

z

(

x

,

y

)

=

k

=

0

N

1

l

=

0

N

2

a

kl

P

k

(

x

)

P

l

(

y

)

P

k

(

x

)

=

1

2

k

k

!

d

k

dx

k

[

(

x

2

-

1

)

k

]

P

l

(

y

)

=

1

2

l

l

!

d

l

dy

l

[

(

y

2

-

1

)

l

]

wherein x indicates a coordinate in a lateral direction of the mask blank, y indicates a coordinate in a longitudinal direction of the mask blank, and z indicates a coordinates in a height direction of the mask blank, and k and l are each zero or a natural number,

wherein a flatness of a sum of compositing all of a kl P k (x)P l (y) is less than or equal to 20 nm in a case where a sum of k and l is greater than or equal to 3 and less than or equal to 9, and

wherein the flatness of the sum of compositing all of a kl P k (x)P l (y) is less than or equal to 20 nm in a case where a sum of k and l is greater than or equal to 10 and less than or equal to 30.

2. A mask blank comprising:

the glass substrate of claim 1 ; and

the film on which the circuit pattern is to be formed.

3. The mask blank as claimed in claim 2 , wherein the film is a light-shielding film that shields light.

4. The mask blank as claimed in claim 2 ,

wherein the film is an absorbing film that absorbs light, and

wherein a reflection film that reflects the light is provided between the absorbing film and the glass substrate.

5. A photomask comprising:

the glass substrate of claim 1 ; and

the film having the circuit pattern.

6. The photomask as claimed in claim 5 , wherein the film is a light-shielding film that shields light.

7. The photomask as claimed in claim 5 ,

wherein the film is an absorbing film that absorbs light, and

wherein a reflection film that reflects the light is provided between the absorbing film and the glass substrate.

8. A method for manufacturing the glass substrate of claim 1 , the method comprising:

supplying a polishing slurry between the glass substrate and a polishing pad;

polishing an entire area of the main surface of the glass substrate; and

processing a local area of the main surface of the glass substrate after the polishing;

wherein the polishing pad includes a porous resin layer that contacts the main surface of the glass substrate, and

wherein a resin included in the porous resin layer has a 100% modulus that is greater than or equal to 5 MPa and less than or equal to 14 MPa.

9. A mask blank comprising:

a glass substrate including a rectangular-shaped main surface; and

a film formed on the rectangular-shaped main surface of the glass substrate, and a circuit pattern is to be formed on the film;

wherein the main surface of the film on the opposite side of the glass substrate is rectangular-shaped and includes a quadrangular peripheral frame and a square-shaped center area defined by excluding the quadrangular peripheral frame from the rectangular-shaped main surface,

wherein the square-shaped center area has a longitudinal length of 142 mm and a lateral length of 142 mm,

wherein a surface morphology of the square-shaped center area z (x, y) is expressed by

{

z

(

x

,

y

)

=

k

=

0

N

1

l

=

0

N

2

a

kl

P

k

(

x

)

P

l

(

y

)

P

k

(

x

)

=

1

2

k

k

!

d

k

dx

k

[

(

x

2

-

1

)

k

]

P

l

(

y

)

=

1

2

l

l

!

d

l

dy

l

[

(

y

2

-

1

)

l

]

wherein x indicates a coordinate in a lateral direction of the mask blank, y indicates a coordinate in a longitudinal direction of the mask blank, and z indicates a coordinates in a height direction of the mask blank, and k and l are each zero or a natural number,

wherein a flatness of a sum of compositing all of a kl P k (x)P l (y) is less than or equal to 20 nm in a case where a sum of k and l is greater than or equal to 3 and less than or equal to 9, and

wherein the flatness of the sum of compositing all of a kl P k (x)P l (y) is less than or equal to 20 nm in a case where a sum of k and l is greater than or equal to 10 and less than or equal to 30.

10. The mask blank as claimed in claim 9 , wherein the film is a light-shielding film that shields light.

11. The mask blank as claimed in claim 9 ,

wherein the film is an absorbing film that absorbs light, and

wherein a reflection film that reflects the light is provided between the absorbing film and the glass substrate.

12. The mask blank as claimed in claim 9 ,

wherein the film is a low reflection film,

wherein the mask blank further comprises:

a reflection film that reflects light, provided between the glass substrate and the low reflection film; and

an absorbing film that absorbs the light, provided between the reflection film and the low reflection film, and

wherein a low reflection film reflects an inspection light of the circuit pattern to be formed on the absorbing film, with reflectivity lower than the absorbing film.

Assignments (2)
CHANGE OF NAME Recorded Aug 7, 2018
From: ASAHI GLASS COMPANY, LIMITED
To: AGC INC.
Reel/Frame 046730/0786 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2016
From: HIRABAYASHI, YUSUKE; OKAMURA, YUZO; IKENOYA, NOBUHIKO
To: ASAHI GLASS COMPANY, LIMITED
Reel/Frame 039843/0996 →
Priority Claims (2)
JP 2015-189156 · Sep 28, 2015 · national
JP 2016-114874 · Jun 8, 2016 · national
Continuity (1)
Related Publication 20170090277A1 · Mar 30, 2017