IP Library Granted Patent US 10,030,387
Granted Patent B2
US 10,030,387 · App. 15/276,932 · Granted Jul 24, 2018

Suspended ceiling system, securing members, and process of installing a suspended ceiling system

Inventors: Nathan J. Baxter (Lancaster, PA); James R. Waters (Lancaster, PA)
Assignee: AWI Licensing LLC
E04B9/225E04B7/14E04B9/067E04B9/10E04B9/18E04B9/245E04B9/30E04B9/34
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Quick Facts
Patent No.
US 10,030,387
App. No.
15/276,932
Granted
Jul 24, 2018
Kind
B2
Abstract

Disclosed is a suspended ceiling system, a securing member, and process of installing a patterned suspended ceiling system. The suspended ceiling system includes a grid system having first members and second members, and at least one substrate which extends below the grid system. The at least one substrate has an exposed surface and a concealed surface, and the at least one substrate has first sides and second sides which extend between the exposed surface and the concealed surface. Securing members attach to the concealed surface proximate the first sides, and the securing members have grid engagement members which secure the at least one substrate to the grid system. The securing members cooperate with the first members and the second members of the grid system to properly position the substrate and the spacing between adjacent at least one substrates is controlled.

Claims (30)

1. A securing member for a suspended ceiling system, the securing member comprising:

a grid engagement member configured for securing to a grid system;

a positioning member comprising an upstanding wall having a front major surface opposite a rear major surface, and side edges extending between the front major surface and the rear major surface, wherein the positioning member is configured for alignment with the grid system, the grid engagement member extending from the front major surface of the positioning member; and

a mounting flange configured for attachment to a substrate, the mounting flange extending from the positioning member and comprising a first portion extending from the front major surface of the upstanding wall and terminating at a first distal edge and a second portion extending from the rear major surface of the upstanding wall and terminating at a second distal edge; wherein the mounting flange includes a bottom surface that is planar.

2. The securing member of claim 1 , wherein the securing member is configured to cooperate with and abut an adjacent edge of a flange of a first member and an adjacent edge of a flange of a second member of the grid system.

3. The securing member of claim 1 , wherein the securing member is configured to support between about 5 pounds and about 6 pounds of weight force received from the substrate.

4. The securing member of claim 1 , wherein the ratio of a width of the grid engagement member to a width of the positioning member is between about ¼ and about ½.

5. The securing member of claim 1 , wherein the grid member extends along a first longitudinal axis and the positioning member extends along a second longitudinal axis, whereby the first longitudinal axis is substantially parallel to the second longitudinal axis.

6. The securing member of claim 1 , wherein the grid engagement member includes a first offset portion, a rear arm, a clip portion, a front arm, and a second offset portion.

7. The securing member of claim 6 , wherein the clip portion, the rear arm, and the front arm elastically deflect and are configured to create a friction fit with the grid system.

8. A process of installing a suspended ceiling system, the process comprising:

providing a grid system having a plurality of first members that are arranged in a parallel pattern;

providing a plurality of substrates, each of the plurality of substrates comprising an exposed surface, a concealed surface, first sides and second sides which extend between the exposed surface and the concealed surface, the first sides intersecting the second sides, and securing members having a grid engagement member, the securing members attached to the concealed surface proximate the first sides;

securing each of the plurality of substrates to the grid system by raising the substrate such that the grid engagement member is above the first members, followed by moving the substrate horizontally so the grid engagement members move toward the first members; and subsequently lowering the substrate such that the grid engagement members engage a top portion of the first members,

wherein each of the securing members face the second sides of each substrate.

9. The process of claim 8 , wherein each of the plurality of substrates is supported a predetermined distance below the grid system.

10. The process of claim 8 , wherein the grid system further comprises a plurality of second members and each of the securing members cooperate with and abut an adjacent edge of a flange of one of the first members and an adjacent edge of a flange of one of the second members.

11. The process of claim 8 , wherein adjacent ones of the plurality of substrates are arranged in a staggering arrangement.

12. The process of claim 8 , wherein the securing members are attached to each of the plurality of substrates so that all of the grid engagement members face the same direction.

13. The process of claim 8 , wherein the grid engagement members comprises a first vertical wall adjacent opposite a second vertical wall, the first and second vertical walls being substantially parallel.

14. A process of installing a suspended ceiling system, the process comprising:

providing a grid system having a first member and a second member arranged in a parallel pattern;

providing a substrate comprising an exposed surface opposite a concealed surface, and a first securing member and a second securing member each having a grid engagement member, the first and second securing members attached to the concealed surface, the grid engagement member comprising a grid engagement member having a first vertical wall adjacent opposite a second vertical wall;

securing the substrate to the grid system by inserting a top portion of the first member into the grid engagement member of the first securing member and a top portion of the second securing member into the grid engagement member of the second securing member, whereby the top portion of the first member nests between the first vertical wall and the second vertical wall of the grid engagement member of the first securing member, and the top portion of the second member nests between the first vertical wall and the second vertical wall of the grid engagement member of the second securing member.

15. The process of claim 14 , wherein each of the plurality of substrates is supported a predetermined distance below the grid system.

16. The process of claim 14 , wherein each of the securing members cooperate with and abut an adjacent edge of a flange of one of the first members and an adjacent edge of a flange of one of the second members.

17. The process of claim 14 , wherein adjacent ones of the plurality of substrates are arranged in a staggering arrangement.

18. The process of claim 14 , wherein the securing members are attached to each of the plurality of substrates so that all of the grid engagement members face the same direction.

19. The process of claim 14 , wherein the first and second vertical walls of the grid engagement member are substantially parallel.

20. The process of claim 14 , wherein as the top portion of the first members are inserted into the grid engagement members, the first and second vertical walls simultaneously move in a vertical direction relative to the top portion of the first members and a horizontal plane intersects the first and second vertical walls.

Assignments (4)
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Dec 7, 2022
From: AWI LICENSING LLC
To: BANK OF AMERICA, N.A., AS THE COLLATERAL AGENT
Reel/Frame 062081/0516 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Oct 11, 2019
From: AWI LICENSING LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 050710/0101 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 21, 2018
From: ARMSTRONG WORLD INDUSTRIES, INC
To: AWI LICENSING LLC
Reel/Frame 046167/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2016
From: BAXTER, NATHAN J.; WATERS, JAMES R.
To: ARMSTRONG WORLD INDUSTRIES, INC.
Reel/Frame 039863/0237 →
Continuity (5)
Continuation 14790202 · Jul 2, 2015
Continuation 14095697 · Dec 3, 2013
Continuation 13285214 · Oct 31, 2011
Provisional Application 61408785 · Nov 1, 2010
Related Publication 20170107716A1 · Apr 20, 2017