IP Library Granted Patent US 10,424,933
Granted Patent B2
US 10,424,933 · App. 15/281,039 · Granted Sep 24, 2019

Automatic smart transfer switch for energy generation systems

Inventors: Sandeep Narla (San Jose, CA); Andrew Russell Lutkus (Martinez, CA)
Assignee: Tesla, Inc.
H02J3/383H01L31/042H02J3/28H02S10/20H02S40/30Y02E10/563Y02E10/566Y02E70/30
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,424,933
App. No.
15/281,039
Granted
Sep 24, 2019
Kind
B2
Abstract

Embodiments disclose solar energy generation systems with automatic smart transfer switches. An energy generation system includes an array of PV modules, a PV inverter coupled to the array of PV modules, and a battery pack configured to store DC power from the PV modules and output the stored DC power. The energy generation system can further include a storage inverter/hybrid inverter PCS coupled to the battery pack, and an automatic smart transfer switch configured to select between an AC grid and the storage inverter/hybrid inverter PCS for outputting to a main electrical panel, where the automatic smart transfer switch is configured so that in a first position, the AC grid is coupled to the main electrical panel, and in a second position, both the storage inverter is coupled to the main electrical panel.

Claims (35)

1. An energy generation system, comprising:

an array of photovoltaic (PV) modules for generating direct current (DC) power;

a PV inverter coupled to the array of PV modules, the PV inverter is configured to convert the generated DC power to alternating current (AC) power and output the converted AC power;

a battery pack configured to store DC power and output the stored DC power;

a storage inverter coupled to the battery pack, the storage inverter is configured to convert the outputted stored DC power to AC power and output the converted AC power;

an automatic smart transfer switch configured to select between an AC grid and the storage inverter for outputting to a main electrical panel, wherein the automatic smart transfer switch is configured so that in a first position, the AC grid is coupled to the main electrical panel and the PV inverter is disconnected from the main electrical panel, and in a second position, both the storage inverter is coupled to the main electrical panel; and

an AC output line coupled between the storage inverter and the AC grid that bypasses the automatic smart transfer switch.

2. The energy generation system of claim 1 , wherein the automatic smart transfer switch is configured to be in the first position when AC power from the AC grid is available, and automatically transfer to the second position in response to a loss of AC power from the AC grid.

3. The energy generation system of claim 1 , wherein the automatic smart transfer switch is configured to be in the second position when AC power from the AC grid is available and automatically transfer to the first position in response to a loss of AC power from the AC grid.

4. The energy generation system of claim 3 , wherein the automatic smart transfer switch is powered by AC power from the AC grid.

5. The energy generation system of claim 3 , wherein the automatic smart transfer switch is powered by AC power from the PV inverter.

6. The energy generation system of claim 1 , wherein the automatic smart transfer switch electrically isolates the PV inverter and the storage inverter when the automatic smart transfer switch is in the first position.

7. The energy generation system of claim 1 , wherein the main panel includes connections for an entire set of loads at a customer site, wherein the entire set of loads at the customer site includes on-site loads and back-up loads.

8. The energy generation system of claim 1 , wherein the automatic smart transfer switch is disconnected from the AC grid when the automatic smart transfer switch is in the second position.

9. The energy generation system of claim 1 , further comprising:

a sensor configured to detect a presence of voltage, frequency, or power from the AC grid; and

a controller coupled to the sensor and the automatic smart transfer switch.

10. The energy generation system of claim 9 , wherein the controller is configured to operate the automatic smart transfer switch in the first position when the sensor detects that power from the AC grid is present and to transition the automatic smart transfer switch to the second position when the sensor detects that power from the AC grid no longer present.

11. An energy generation system, comprising:

an array of photovoltaic (PV) modules for generating direct current (DC) power;

a battery pack configured to store DC power and output the stored DC power;

a hybrid PV inverter power control system (PCS) coupled to the array of PV modules and the battery pack, the hybrid PV inverter is configured to convert the DC power from the array of PV modules and the battery pack to alternating current (AC) power and output the converted AC power;

an automatic smart transfer switch configured to select between an AC grid and the hybrid PV inverter PCS for outputting to a main panel, wherein the automatic smart transfer switch is configured so that in a first position, the AC grid is coupled to the main panel and the PV inverter is disconnected from the main electrical panel, and in a second position, the PV inverter PCS is coupled to the main panel; and

an AC output line coupled between the hybrid PV inverter and the AC grid that bypasses the automatic smart transfer switch.

12. The energy generation system of claim 11 , wherein the automatic smart transfer switch is configured to be in the first position when AC power from the AC grid is available, and automatically transfer to the second position in response to a loss of AC power from the AC grid.

13. The energy generation system of claim 11 , wherein the automatic smart transfer switch is configured to be in the second position when AC power from the AC grid is available, and automatically transfer to the first position in response to a loss of AC power from the AC grid.

14. The energy generation system of claim 13 , wherein the automatic smart transfer switch is powered by AC power from the AC grid.

15. The energy generation system of claim 13 , wherein the automatic smart transfer switch is powered by AC power from the hybrid PV inverter PCS.

16. The energy generation system of claim 11 , wherein the automatic smart transfer switch bypasses the hybrid PV inverter PCS when the automatic smart transfer switch is in the first position.

17. The energy generation system of claim 11 , wherein the main panel includes connections for an entire set of loads at a customer site, wherein the entire set of loads at the customer site includes on-site loads and back-up loads.

18. The energy generation system of claim 11 , wherein the automatic smart transfer switch is disconnected from the AC grid when the automatic smart transfer switch is in the second position.

19. The energy generation system of claim 11 , further comprising:

a sensor configured to detect a presence of voltage, frequency, or power from the AC grid; and

a controller coupled to the sensor and the automatic smart transfer switch.

20. The energy generation system of claim 19 , wherein the controller is configured to operate the automatic smart transfer switch in the first position when the sensor detects that power from the AC grid is present and to transition the automatic smart transfer switch to the second position when the sensor detects that power from the AC grid no longer present.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2021
From: SOLARCITY CORPORATION
To: TESLA, INC.
Reel/Frame 056172/0062 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2016
From: NARLA, SANDEEP; LUTKUS, ANDREW RUSSELL
To: SOLARCITY CORPORATION
Reel/Frame 039916/0083 →
Continuity (2)
Provisional Application 62373264 · Aug 10, 2016
Related Publication 20180048159A1 · Feb 15, 2018