IP Library Granted Patent US 10,400,180
Granted Patent B2
US 10,400,180 · App. 15/282,285 · Granted Sep 3, 2019

Method for simulating high pressure paraffinic froth treatments

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Quick Facts
Patent No.
US 10,400,180
App. No.
15/282,285
Granted
Sep 3, 2019
Kind
B2
Abstract

The present invention generally relates to methods for decreasing viscosity, yield stress, or viscosity and yield stress of an asphaltene precipitate-containing aqueous mixture. More specifically, the method comprises applying an effective amount of a water-soluble polymer to an asphaltene precipitate-containing aqueous mixture. The water-soluble polymers comprise polyanion, polycation, and polar water-soluble polymer components. The present invention also relates to water-soluble asphaltene dispersants.

Claims (35)

1. A method for decreasing viscosity, yield stress, or viscosity and yield stress of an asphaltene precipitate-containing aqueous mixture comprising mixing an asphaltene-containing hydrocarbon with a paraffinic solvent to form the asphaltene precipitate-containing aqueous mixture and contacting an effective amount of a water-soluble polymer with the asphaltene precipitate-containing aqueous mixture whereby the viscosity, yield stress, or viscosity and yield stress of the asphaltene precipitate-containing aqueous mixture is reduced as compared to an otherwise identical asphaltene precipitate-containing aqueous mixture without the water-soluble polymer when measured at a temperature from about 20° C. to about 150° C., wherein the water-soluble polymer disperses the asphaltene precipitates into the aqueous mixture and the effective amount of the water-soluble polymer is from about 20 ppm to about 500 ppm based on the total weight of the asphaltene precipitate-containing aqueous mixture.

2. The method of claim 1 wherein the asphaltene precipitate-containing aqueous mixture is from the underflow of a froth settling unit in a paraffinic solvent froth treatment.

3. The method of claim 2 wherein the underflow is from a second froth settling unit in the paraffinic solvent froth treatment.

4. The method of claim 3 wherein the underflow from the second froth settling unit is transferred to a tailings solvent recovery unit.

5. The method of claim 4 wherein the asphaltene precipitate-containing aqueous mixture in the tailings solvent recovery unit has a reduced viscosity as compared to an otherwise identical asphaltene precipitate-containing aqueous mixture without the water-soluble polymer when measured at a temperature from about 20° C. to about 150° C.

6. The method of claim 4 wherein the asphaltene precipitate-containing aqueous mixture in the tailings solvent recovery unit has a reduced yield stress as compared to an otherwise identical asphaltene precipitate-containing aqueous mixture without the water-soluble polymer when measured at a temperature from about 20° C. to about 150° C.

7. The method of claim 1 wherein the water-soluble polymer comprises a polyanion and the polyanion comprises a polyacrylic acid, poly(methyl methacrylate), a polystyrene carboxylic acid, a poly(maleic acid), a polystyrene sulfonic acid, a polyvinyl sulfonic acid, a poly(2-acrylamido-2-methylpropane sulfonic acid), a poly(3-acrylamido-3-methylbutanoic acid), or a combination thereof.

8. The method of claim 1 wherein the water-soluble polymer comprises a sulfonated water-soluble polymer.

9. The method of claim 1 wherein the water-soluble polymer comprises a polystyrene sulfonic acid, a polyvinyl sulfonic acid, a poly(2-acrylamido-2-methylpropane sulfonic acid), a poly(3-acrylamido-3-methylbutanoic acid), or a combination thereof.

10. The method of claim 9 wherein the water-soluble polymer comprises a polystyrene sulfonic acid.

11. The method of claim 10 where the water-soluble polymer comprises a poly(styrene sulfonic acid-co-maleic acid).

12. The method of claim 1 wherein the water-soluble polymer comprises a polar water-soluble polymer and the polar water-soluble polymer comprises a polyacrylamide, a poly(vinyl alcohol), a poly(vinvylpyrrolidone), or a poly(hydroxymethyl acrylate), or a combination thereof.

13. The method of claim 1 wherein the water-soluble polymer comprises a polycation and the water-soluble polymer comprises poly(melamine formaldehyde), poly(diallyldimethylammonium chloride), poly(diallyldiethylammonium chloride), poly(diethylaminoethyl methacrylate), poly(dimethylaminoethyl methacrylate), poly(methacryloyloxyethyltrimethyl ammonium sulfate), poly(methacryloyloxyethyltrimethyl ammonium chloride), poly(3-(methyacrylamido)propyltrimethyl ammonium chloride), or a combination thereof.

14. The method of claim 13 wherein the water-soluble polymer comprises poly(melamine formaldehyde).

15. A method for determining viscosity, yield stress, or viscosity and yield stress of an asphaltene precipitate-containing aqueous mixture comprising

charging a bitumen froth into a high pressure reactor fitted with a mixer and a temperature controller;

charging a paraffinic solvent into a sampling cylinder in fluid contact with the high pressure reactor;

heating the high pressure reactor to a temperature of from about 30° C. to about 95° C.;

pressurizing the high pressure reactor by adding gas from a gas source in fluid contact with the high pressure reactor;

contacting the paraffinic solvent with the bitumen froth to form a reaction mixture;

mixing the reaction mixture;

stopping the mixing and allowing the solids, water, and asphaltene precipitates to separate from the bitumen forming a bitumen layer and an aqueous layer;

removing at least a portion of the bitumen layer from the high pressure reactor;

contacting an effective amount of a water-soluble polymer for reducing viscosity, yield stress, or viscosity and yield stress with the aqueous layer;

contacting additional paraffinic solvent with the remaining bitumen layer and aqueous layer to form a second reaction mixture;

reheating the high pressure reactor to a temperature of from about 30° C. to about 95° C.;

repressurizing the high pressure reactor by adding gas from a gas source in fluid contact with the high pressure reactor;

mixing the second reaction mixture;

stopping the mixing and allowing the water and asphaltene precipitates to separate from the bitumen forming a second bitumen layer and a second aqueous layer;

removing at least a portion of the second bitumen layer from the high pressure reactor; and

measuring viscosity, yield stress, or viscosity and yield stress of the second aqueous layer.

16. The method of claim 15 wherein the paraffinic solvent comprises a C 5 to C 7 paraffinic hydrocarbon solvent or a combination thereof.

17. The method of claim 15 wherein the temperature within the high pressure reactor ranges from about 30 to about 95° C.

18. The method of claim 15 wherein the absolute pressure within the high pressure reactor is from about 80 to about 130 psi.

19. The method of claim 15 wherein the high pressure reactor is pressured with an inert gas.

Assignments (6)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: CHAMPIONX USA INC.
Reel/Frame 060304/0267 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2020
From: ECOLAB USA INC.
To: CHAMPIONX USA INC.
Reel/Frame 053849/0537 →
SECURITY INTEREST Recorded Jun 5, 2020
From: CHAMPIONX USA INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 052848/0368 →
SECURITY INTEREST Recorded Jun 5, 2020
From: CHAMPIONX USA INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 053250/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2016
From: FAGHIHNEJAD, ALI; LUO, MENG; GAO, SONG; CHENGARA, ANOOP
To: ECOLAB USA INC.
Reel/Frame 039912/0331 →