Hybrid conductor core
An electric conductor may be provided. The electric conductor may comprise a conductor core and a plurality of conductor strands wrapped around the conductor core. The conductor core may comprise a plurality of core strands comprising an overall number of strands. The plurality of core strands may comprise a first portion of core strands and a second portion of core strands. The first portion of core strands may comprise a first number of strands. The first portion of core strands may comprise steel. The second portion of core strands may comprise a second number of strands. The second portion of core strands may comprise a composite material. A ratio of the first number of strands to the overall number of strands and a ratio of the second number of strands to the overall number of strands may be optimized to give the conductor core a predetermined characteristic.
1. An apparatus comprising:
a conductor core comprising,
a core center strand comprising a composite material wherein the composite material comprises fibers disposed in a thermoplastic matrix, and
core layer strands wrapped around the core center strand and being in contact with the core center strand wherein the core layer strands comprise a first portion of core strands comprising a first material and a second portion of core strands comprising the composite material.
2. The apparatus of claim 1 , further comprising a plurality of conductor strands wrapped around the conductor core.
3. The apparatus of claim 1 , wherein the fibers comprise carbon fibers.
4. The apparatus of claim 1 , wherein the thermoplastic matrix comprises a polyphenylene sulfide.
5. The apparatus of claim 1 , wherein the composite material has an elastic modulus in a range from about 70 GPa to about 300 GPa.
6. The apparatus of claim 1 , wherein the composite material has at least one of the following: a density in a range from about 1.2 g/cc to about 1.8 g/cc; a strength to weight ratio in a range from about 500 MPa/(g/cc) to about 1,100 MPa/(g/cc); a percent elongation at break in a range from about 1% to about 2.5%; a linear thermal expansion coefficient in the longitudinal direction in a range from about −0.4 to about 5 ppm per ° C.; a bending radius in a range from about 1 cm to about 50 cm; and a void fraction of less than about 6%.
7. The apparatus of claim 1 , wherein the first material comprises one of the following: steel, standard strength steel, high strength steel, extra high strength steel, and ultra-high strength steel, aluminum zirconium, and 1350-“O” temper aluminum.
8. An apparatus comprising:
a conductor core comprising a plurality of core strands comprising an overall number of strands, the plurality of core strands comprising:
a first portion of core strands comprising a first number of strands, the first portion of core strands comprising a first material, and
a second portion of core strands comprising a second number of strands, the second portion of core strands comprising a composite material wherein a ratio of the first number of strands to the overall number of strands and a ratio of the second number of strands to the overall number of strands are optimized to give the conductor core a predetermined characteristic.
9. The apparatus of claim 8 , wherein the first material has a higher elasticity modulus than the composite material.
10. The apparatus of claim 8 , wherein the first material has a higher thermal elongation than the composite material.
11. The apparatus of claim 8 , wherein and the first material has a higher conductivity than the composite material.
12. The apparatus of claim 8 , wherein the predetermined characteristic comprises elasticity modulus.
13. The apparatus of claim 8 , wherein the predetermined characteristic comprises thermal elongation.
14. The apparatus of claim 8 , wherein the predetermined characteristic comprises conductivity.
15. The apparatus of claim 8 , wherein the ratio of the first number of strands to the overall number of strands is 1:7.
16. The apparatus of claim 8 , wherein the ratio of the first number of strands to the overall number of strands is 2:7.
17. The apparatus of claim 8 , wherein the composite material comprises fibers disposed in a thermoplastic matrix.
18. The apparatus of claim 8 , wherein the first material comprises one of the following: standard strength steel, high strength steel, extra high strength steel, ultra-high strength steel, aluminum zirconium, and 1350-“O” temper aluminum.
19. The apparatus of claim 8 , further comprising a plurality of conductor strands wrapped around the conductor core.
20. An apparatus comprising:
a conductor core comprising a plurality of core strands comprising an overall number of strands, the plurality of core strands comprising:
a first portion of core strands comprising a first number of strands, the first portion of core strands comprising a first material, and
a second portion of core strands comprising a second number of strands, the second portion of core strands comprising a composite material wherein a ratio of the first number of strands to the overall number of strands and a ratio of the second number of strands to the overall number of strands are optimized to give the conductor core a predetermined characteristic, wherein the predetermined characteristic comprises one of the following: elasticity modulus; thermal elongation; and conductivity.