Puck wear detection
A transport puck vertically aligns a caulking cartridge, nozzle-down. The puck includes (i) a substantially solid lower plug portion, having a lead face and a bottom face and an center passageway that is at least partially inverted frustum-shaped that forms a side contact face that tapers from a wider lead face opening to a narrower bottom face opening; and or to a tubular sleeve from the side contact face to the bottom face opening; (ii) an upper sleeve, shaped to receive the caulking cartridge in a desired vertical alignment to the lower plug portion; and (iii) at least one funnel-shaped bore into the bottom face with an inserted connector comprising a head and stem, the head spaced within the bore to define a spacing that has been determined to identify bottom face wear.
1. A method to control surface wear on a nozzle-down cartridge puck, comprising:
determining an extent of acceptable wear to a contact surface of the nozzle-down cartridge puck;
providing the contact surface with at least one bore;
imbedding a fastener with a head and stem into each bore so that the head is within the at least one bore the determined extent of acceptable wear; and
replacing the contact surface when the head is substantially level with a worn contact surface.
2. The method of claim 1 wherein the head of the fastener comprises an indicator having a visual contrast with the contact surface of the nozzle-down cartridge puck.
3. The method of claim 2 wherein the visual contrast of the indicator is imparted by a contrasting head surface material or an added pigment, paint or chalk.
4. The method of claim 2 further comprising visually inspecting the indicator to determine when the head of the fastener is substantially level with a worn contact surface indicator.
5. The method of claim 1 wherein the contact surface comprises a material having a specific gravity of greater than about 2.
6. The method of claim 1 wherein the step of imbedding the fastener further comprises determining an acceptable face wear depth that can be tolerated without puck imbalance.
7. The method of claim 1 further comprising evenly imbedding a plurality of fasteners into a plurality of bores to detect wear and uneven wear to the determined acceptable wear.
8. The method of claim 1 wherein the head of the fastener within the bore defines a spacing that has been determined to identify wear on the contact surface.
9. The method of claim 1 wherein the contact surface is provided on a puck base of the nozzle-down cartridge puck, the puck base having sufficient breadth and weight to maintain a center of gravity of the nozzle-down cartridge puck.
10. The method of claim 9 wherein the stem of the fastener is inserted into a portion of the nozzle-down cartridge puck and extends beyond the puck base.