IP Library Granted Patent US 10,293,345
Granted Patent B2
US 10,293,345 · App. 15/291,741 · Granted May 21, 2019

Collector compositions and methods of using thereof

Inventors: Gerald W Heebner (Savannah, GA); Lloyd A Nelson (Savannah, GA)
Assignee: Kraton Chemical, LLC
B03D1/016B03D1/008C01B25/12B03D2201/02B03D2203/02B03D2203/025B03D2203/04
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Quick Facts
Patent No.
US 10,293,345
App. No.
15/291,741
Granted
May 21, 2019
Kind
B2
Abstract

A collector composition comprising (a) refined tall oil wherein the refined tall oil is any tall oil that has been subjected to one or more refining or processing steps that results in an increase in acid value; and (b) a fatty acid wherein the refined tall oil has an acid value of at least 90 mg KOH/g and a weight average molecular weight of at least 750 g/mol. A mineral slurry comprising (a) an ore comprising a mineral of interest; (b) a collector composition comprising (i) a refined tall oil; and (ii) a fatty acid; and (c) a liquid. A method for the beneficiation of an ore, the method comprising (a) preparing a slurry comprising the ore dispersed in a liquid; (b) contacting the slurry with a collector composition comprising a refined tall oil; and (c) recovering a beneficiated ore.

Claims (30)

1. A mineral slurry composition for the beneficiation of an ore in a floatation process, the composition comprising:

an ore comprising a mineral of interest; and

a collector composition comprising: (a) refined tall oil wherein the refined tall oil is any tall oil that has been subjected to one or more refining or processing steps that results in an increase in acid value; and (b) a fatty acid; wherein the refined tall oil has an acid value of at least 90 mg KOH/g and a weight average molecular weight of at least 750 g/mol; wherein the refined tall oil comprises an ester content of less than 15% by weight, based on the weight of the refined tall oil, and a polymeric acid content of at least 35% by weight, based on the weight of the refined tall oil; and

wherein the collector composition is used to recover the minerals from mineral slurry by floatation at a recovery rate of at least 50%.

2. The composition of claim 1 , wherein the refined tall oil has a weight average molecular weight of from 750 g/mol to 1300 g/mol.

3. The composition of claim 1 , wherein the refined tall oil comprises at least 40% by weight fatty acids, rosin acids, and fatty acid esters, based on the weight of the refined tall oil.

4. The composition of claim 1 , wherein the refined tall oil comprises at least 4.5% by weight linoleic acid and at least 7.5% by weight oleic acid, based on the weight of the refined tall oil.

5. The composition of claim 1 , wherein the refined tall oil is present in an amount ranging from 5% to 90% by weight, based on the total weight of the composition.

6. The composition of claim 1 , wherein the fatty acid comprises a tall oil fatty acid.

7. The composition of claim 1 , wherein the fatty acid is present in an amount ranging from 20% to 90% by weight, based on the total weight of the composition.

8. The composition of claim 1 , wherein the composition further comprises a frothing agent.

9. The composition of claim 1 , wherein the composition further comprises a depressant.

10. A mineral slurry comprising:

(a) an ore comprising a mineral of interest;

(b) a collector composition comprising (i) a refined tall oil; and (ii) a fatty acid;

(c) a liquid; and

wherein the refined tall oil comprises an ester content of less than 15% by weight, based on the weight of the refined tall oil, a polymeric acid content of at least 35% by weight, based on the weight of the refined tall oil,

wherein the refined tall oil has an acid value of at least 90 mg KOH/g and an average molecular weight of at least 750 g/mol, and

wherein the collector composition facilitates recovery of the mineral from the mineral slurry for a recovery rate of the mineral of at least 50%.

11. The composition of claim 10 , wherein the mineral slurry is from 20% to 80% by weight solids.

12. The composition of claim 10 , wherein the mineral of interest is selected from the group consisting of iron, phosphate, barite, fluorite, feldspar, potash, fluorspar, magnesite, scheelite, celestite, anglesite, alunite, bauxite, gypsum, kainite, biotite, calcite, dolomite, albite, orthoclase, microcline, fluorspar, gypsum, anhydrite, columbite, tantalite, pyrochlore, apatite, cassiterite, wolframite, rutile, ilmenite, hematite, kaolin, noble metals, ruthenium, rhodium, palladium, silver, osmium, iridium, platinum, gold, mercury, rhenium, copper, refractory metals, niobium, molybdenum, tantalum, tungsten, rhenium, titanium, vanadium, chromium, zirconium, hafnium, osmium, iridium, rare earth metals, cerium, dysprosium, erbium, europium, gadolinium, holmium, lanthanum, lutetium, neodymium, praseodymium, promethium, samarium, scandium, terbium, thulium, ytterbium, yttrium; and combinations thereof.

13. A method for the beneficiation of an ore in a froth floatation process, the method comprising:

(a) providing a slurry comprising the ore dispersed in a liquid;

(b) contacting the slurry with a collector composition comprising a refined tall oil wherein the refined tall oil comprise an ester content of less than 15% by weight, based on the weight of the refined tall oil, a polymeric acid content of at least 35% by weight, based on the weight of the refined tall oil, and wherein the refined tall oil has an acid value of at least 90 mg KOH/g and an average molecular weight of at least 750 g/mol; and

(c) recovering a beneficiated ore;

wherein the beneficiated ore is recovered at a rate of at least 50%.

14. The method of claim 13 , wherein the refined tall oil is present in the collector composition in an amount ranging from 5% to 50% by weight, based on the total weight of the collector composition.

15. The method of claim 13 , wherein the collector composition further comprises a fatty acid present in an amount ranging from 20% to 60% by weight, based on the total weight of the collector composition.

16. The mineral slurry of claim 10 , wherein the collector composition is to facilitate recovery of the mineral from the mineral slurry in a direct flotation process or a reverse floatation process.

17. The collector composition of claim 1 , wherein the polymeric acid is selected from the group of alkylated aromatics, dimerized fatty acids, trimerized fatty acids, dimerized aromatic acids.

Assignments (7)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 24, 2024
From: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
To: KRATON CHEMICAL, LLC; KRATON CORPORATION
Reel/Frame 068671/0836 →
SECURITY INTEREST Recorded Mar 18, 2022
From: KRATON CHEMICAL, LLC; KRATON POLYMERS LLC; KRATON POLYMERS U.S. LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 059525/0804 →
SECURITY INTEREST Recorded Mar 18, 2022
From: KRATON CHEMICAL, LLC; KRATON POLYMERS LLC; KRATON POLYMERS U.S. LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 059864/0455 →
RELEASE OF SECURITY INTEREST Recorded Mar 16, 2022
From: BANK OF AMERICA, N.A.
To: KRATON POLYMERS U.S. LLC; KRATON CHEMICAL, LLC F/K/A ARIZONA CHEMICAL COMPANY, LLC; KRATON POLYMERS LLC; KRATON CORPORATION; KRATON CHEMICAL B.V.
Reel/Frame 059910/0017 →
SECURITY INTEREST Recorded Apr 16, 2020
From: KRATON POLYMERS U.S. LLC; KRATON CHEMICAL, LLC F/K/A ARIZONA CHEMICAL COMPANY, LLC; KRATON POLYMERS LLC; KRATON CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 053020/0101 →
CHANGE OF NAME Recorded Mar 31, 2019
From: ARIZONA CHEMICAL COMPANY, LLC
To: KRATON CHEMICAL, LLC
Reel/Frame 048751/0134 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2016
From: HEEBNER, GERALD W; NELSON, LLOYD A
To: ARIZONA CHEMICAL COMPANY, LLC
Reel/Frame 040731/0298 →
Continuity (2)
Provisional Application 62240094 · Oct 12, 2015
Related Publication 20170128955A1 · May 11, 2017