Multiple parts reed valve and method of manufacturing
An improved membrane valve and method for manufacturing such membrane valve. The improved membrane valve can be used for transferring fluids or gases in hermetic or semi-hermetic compressors, including a method and system for manufacturing a membrane valve and a membrane valve with applications for use in several motors, particularly in hermetic or semi-hermetic compressors which use, as a refrigeration fluid, an appropriate type of gas thus promoting the refrigeration physical affect. A body and a membrane of the membrane valve are produced from substantially thin metallic plates separately in accordance to an available process and can be subjected to rounding in order to eliminate live corners, and then juxtaposed thus composing the valve, with the above mentioned membrane on one side, fitted to the body which is fixed through a connection process and, on the other side, left free to oscillate.
1. A membrane valve comprising:
a. a planar body having a reed opening, said planar body including a plurality of extension members that each extend into said reed opening;
b. a planar membrane positioned within said reed opening of said planar body in a coplanar relationship with said body, said planar membrane having a front portion and a rear portion, said rear portion including a back end, a first side and a second side, said rear portion including a plurality of recesses, each of said recesses including an opening located at a perimeter of said rear portion, a width of said opening is less than a maximum width of said recess, said rear portion having a) first and second recesses located on said back end and spaced from said first and second sides, b) a first recess positioned on said first side and spaced from said back end, and a second recess positioned on said second side and spaced from said back end, and c) a combination of a) and b), said planar body is formed of a different material than said planar membrane; and,
c. a connection arrangement for connecting said planar membrane to said planar body formed by each of said extension members friction fitted in one of a corresponding recess to secure said planar membrane to said planar body, said connection arrangement enabling said planar membrane to pivotally move relative to said planar body, a front region of said planar membrane spaced from said planar body to define a gap between said planar membrane and said planar body when said planar membrane is connected to said planar body, said connection between each of said extension members and said recesses is absent a weld, solder, braze, adhesive, or binding agent, said connection arrangement is a compression fit connection, said compression fit connection causes each of said extension members, said recesses, or combinations thereof to deform when each of said extension members is inserted into each of said recesses.
2. The membrane as defined in claim 1 , wherein a top surface of said planar body lies in a same plane as a top surface of said planar membrane when said planar membrane is connected to said planar body, a bottom surface of said planar body lies in a same plane as a bottom surface of said planar membrane when said planar membrane is connected to said planar body, a top surface of each of said extension members lies in a same plane as said top surface of said planar membrane when said planar membrane is connected to said planar body, a bottom surface of each of said extension members lies in a same plane as said bottom surface of said planar membrane when said planar membrane is connected to said planar body.
3. The membrane as defined in claim 2 , wherein said first side of said rear portion of said planar membrane includes said first recess, said second side of said rear portion of said planar membrane includes said second recess, a distance of said first recess from said back end is equal to a distance of said second recess from said back end, said first and second recesses having a same shape and size.
4. The membrane as defined in claim 3 , wherein said back end of said rear portion of said planar membrane includes said first and second recesses, a distance of said first recess from said first side equal to a distance of said second recess from said second side, said first and second recesses having a same shape and size.
5. The membrane as defined in claim 4 , wherein said first side of said rear portion of said planar membrane includes a third recess, said second side of said rear portion of said planar membrane includes a fourth recess, a distance of said third recess from said back end is equal to a distance of said fourth recess from said back end, said third and fourth recesses having a same shape and size.
6. The membrane as defined in claim 5 , wherein a front region of said peripheral edge of said planar membrane is rounded.
7. The membrane valve as defined in claim 6 , wherein said membrane valve is for installation between mating surfaces of a cylinder block and a valve head of a compressor for creating a uni-directional flow of fluids through said compressor, said membrane can pivotally move relative to said body near said first end when said body is secured between said cylinder block and said valve head.
8. The membrane valve as defined in claim 6 , for use in a hermetic type compressor having a cylinder block containing a cylinder opening to a flat block mating surface and a valve head with valving passages opening to a flat head mating surface, said membrane valve interposed in a sealing relationship between said flat mating surfaces of said cylinder block and valve head for allowing uni-directional fluid flow between said valve passages and said cylinder.
9. The membrane as defined in claim 1 , wherein said back end of said rear portion of said planar membrane includes said first and second recesses, a distance of said first recess from said first side equal to a distance of said second recess from said second side, said first and second recesses having a same shape and size.
10. The membrane as defined in claim 9 , wherein said first side of said rear portion of said planar membrane includes a third recess, said second side of said rear portion of said planar membrane includes a fourth recess, a distance of said third recess from said back end is equal to a distance of said fourth recess from said back end, said third and fourth recesses having a same shape and size.
11. The membrane as defined in claim 1 , wherein said first side of said rear portion of said planar membrane includes said first recess, said second side of said rear portion of said planar membrane includes said second recess, a distance of said first recess from said back end is equal to a distance of said second recess from said back end, said first and second recesses having a same shape and size.
12. The membrane as defined in claim 1 , wherein a front region of said peripheral edge of said planar membrane is rounded.
13. The membrane valve as defined in claim 1 , wherein said membrane valve is for installation between mating surfaces of a cylinder block and a valve head of a compressor for creating a uni-directional flow of fluids through said compressor, said membrane can pivotally move relative to said body near said first end when said body is secured between said cylinder block and said valve head.
14. The membrane valve as defined in claim 1 , for use in a hermetic type compressor having a cylinder block containing a cylinder opening to a flat block mating surface and a valve head with valving passages opening to a flat head mating surface, said membrane valve interposed in a sealing relationship between said flat mating surfaces of said cylinder block and valve head for allowing uni-directional fluid flow between said valve passages and said cylinder.
15. A membrane valve comprising:
a. a planar body having a reed opening, said planar body including a plurality of extension members that each extend into said reed opening, each of said extension members including a body portion and a head portion, a maximum width of said head portion greater than a width of an end of said body portion that is connected to said head portion;
b. a planar membrane positioned within said reed opening of said planar body in a coplanar relationship with said body, said planar membrane having a front portion and a rear portion, said rear portion including a back end, a first side and a second side, said rear portion including a plurality of recesses, each of said recesses including an opening located at a perimeter of said rear portion, a width of said opening is less than a maximum width of said recess, said rear portion having a) first and second recesses located on said back end and spaced from said first and second sides, b) a first recess positioned on said first side and spaced from said back end, and a second recess positioned on said second side and spaced from said back end, and c) a combination of a) and b), said planar body is formed of a different material than said planar membrane; and,
c. a connection arrangement for connecting said planar membrane to said planar body formed by by a compression fit wherein each of said extension members are friction fitted in one of a corresponding recess to secure said planar membrane to said planar body such that at least a portion of said head of said extension member is positioned in said corresponding recess of said planar member, said connection arrangement enabling said planar membrane to pivotally move relative to said planar body, a front region of said planar membrane spaced from said planar body to define a gap between said planar membrane and said planar body when said planar membrane is connected to said planar body, said connection between each of said extension members and said recesses is absent a weld, solder, braze, adhesive, or binding agent, said connection arrangement is a compression fit connection that causes each of said extension members, said recesses, or combinations thereof to deform when each of said extension members is inserted into each of said recesses.
16. The membrane as defined in claim 15 , wherein said back end of said rear portion of said planar membrane includes said first and second recesses, a distance of said first recess from said first side equal to a distance of said second recess from said second side, said first and second recesses having a same shape and size.
17. The membrane as defined in claim 16 , wherein said first side of said rear portion of said planar membrane includes a third recess, said second side of said rear portion of said planar membrane includes a fourth recess, a distance of said third recess from said back end is equal to a distance of said fourth recess from said back end, said third and fourth recesses having a same shape and size.
18. The membrane valve as defined in claim 17 , wherein said membrane valve is for installation between mating surfaces of a cylinder block and a valve head of a compressor for creating a uni-directional flow of fluids through said compressor, said membrane configured to pivotally move relative to said body near said first end when said body is secured between said cylinder block and said valve head.
19. The membrane valve as defined in claim 17 , for use in a hermetic type compressor having a cylinder block containing a cylinder opening to a flat block mating surface and a valve head with valving passages opening to a flat head mating surface, said membrane valve interposed in a sealing relationship between said flat mating surfaces of said cylinder block and valve head for allowing uni-directional fluid flow between said valve passages and said cylinder.
20. The membrane valve as defined in claim 17 , wherein said material that forms said planar body has a greater deformability than said material that forms said planar membrane, said material that forms said planar body has a hardness that is less than a hardness of said material that forms said planar membrane.
21. The membrane valve as defined in claim 16 , wherein said membrane valve is for installation between mating surfaces of a cylinder block and a valve head of a compressor for creating a uni-directional flow of fluids through said compressor, said membrane configured to pivotally move relative to said body near said first end when said body is secured between said cylinder block and said valve head.
22. The membrane valve as defined in claim 16 , for use in a hermetic type compressor having a cylinder block containing a cylinder opening to a flat block mating surface and a valve head with valving passages opening to a flat head mating surface, said membrane valve interposed in a sealing relationship between said flat mating surfaces of said cylinder block and valve head for allowing uni-directional fluid flow between said valve passages and said cylinder.
23. The membrane valve as defined in claim 16 , wherein said material that forms said planar body has a greater deformability than said material that forms said planar membrane, said material that forms said planar body has a hardness that is less than a hardness of said material that forms said planar membrane.
24. The membrane valve as defined in claim 15 , wherein said membrane valve is for installation between mating surfaces of a cylinder block and a valve head of a compressor for creating a uni-directional flow of fluids through said compressor, said membrane configured to pivotally move relative to said body near said first end when said body is secured between said cylinder block and said valve head.
25. The membrane valve as defined in claim 15 , for use in a hermetic type compressor having a cylinder block containing a cylinder opening to a flat block mating surface and a valve head with valving passages opening to a flat head mating surface, said membrane valve interposed in a sealing relationship between said flat mating surfaces of said cylinder block and valve head for allowing uni-directional fluid flow between said valve passages and said cylinder.
26. The membrane valve as defined in claim 15 , wherein said material that forms said planar body has a greater deformability than said material that forms said planar membrane, said material that forms said planar body has a hardness that is less than a hardness of said material that forms said planar membrane.
27. The membrane as defined in claim 15 , wherein a top surface of said planar body lies in a same plane as a top surface of said planar membrane when said planar membrane is connected to said planar body, a bottom surface of said planar body lies in a same plane as a bottom surface of said planar membrane when said planar membrane is connected to said planar body, a top surface of each of said extension members lies in a same plane as said top surface of said planar membrane when said planar membrane is connected to said planar body, a bottom surface of each of said extension members lies in a same plane as said bottom surface of said planar membrane when said planar membrane is connected to said planar body.
28. The membrane as defined in claim 27 , wherein said first side of said rear portion of said planar membrane includes said first recess, said second side of said rear portion of said planar membrane includes said second recess, a distance of said first recess from said back end is equal to a distance of said second recess from said back end, said first and second recesses having a same shape and size.
29. The membrane as defined in claim 27 , wherein said back end of said rear portion of said planar membrane includes said first and second recesses, a distance of said first recess from said first side equal to a distance of said second recess from said second side, said first and second recesses having a same shape and size.
30. The membrane as defined in claim 29 , wherein said first side of said rear portion of said planar membrane includes a third recess, said second side of said rear portion of said planar membrane includes a fourth recess, a distance of said third recess from said back end is equal to a distance of said fourth recess from said back end, said third and fourth recesses having a same shape and size.
31. The membrane as defined in claim 15 , wherein said first side of said rear portion of said planar membrane includes said first recess, said second side of said rear portion of said planar membrane includes said second recess, a distance of said first recess from said back end is equal to a distance of said second recess from said back end, said first and second recesses having a same shape and size.
32. The membrane valve as defined in claim 31 , wherein said membrane valve is for installation between mating surfaces of a cylinder block and a valve head of a compressor for creating a uni-directional flow of fluids through said compressor, said membrane configured to pivotally move relative to said body near said first end when said body is secured between said cylinder block and said valve head.
33. The membrane valve as defined in claim 31 , for use in a hermetic type compressor having a cylinder block containing a cylinder opening to a flat block mating surface and a valve head with valving passages opening to a flat head mating surface, said membrane valve interposed in a sealing relationship between said flat mating surfaces of said cylinder block and valve head for allowing uni-directional fluid flow between said valve passages and said cylinder.
34. The membrane valve as defined in claim 31 , wherein said material that forms said planar body has a greater deformability than said material that forms said planar membrane, said material that forms said planar body has a hardness that is less than a hardness of said material that forms said planar membrane.