Independent control of auger and hopper assembly in electric blender system
Embodiments relate to a hydraulic fracturing system that includes a blender unit. The system includes an auger and hopper assembly to receive proppant from a proppant source and feed the proppant to the blender unit for mixing with a fluid. A first power source is used to power the blender unit in order to mix the proppant with the fluid and prepare a fracturing slurry. A second power source independently powers the auger and hopper assembly in order to align the hopper of the auger and hopper assembly with a proppant feed from the proppant source. Thus, the auger and hopper assembly can be stowed or deployed without use of the first power source, which is the main power supply to the blender unit.
1. A system comprising:
a blender unit configured to mix proppant and fluid;
a first power supply to power the blender unit during hydraulic fracturing operations;
an assembly that moves in a generally linear fashion between a stowed position and a generally linearly spaced deployed position, the assembly including:
a hopper that receives proppant through an upper opening, and
at least one auger with an inlet positioned below an outlet of the hopper to receive proppant from the hopper as the proppant exits the hopper; and
a second power supply to power the assembly in moving between the stowed position and the deployed position, the second power supply operating independently of the first power supply when the second power supply is powering the assembly.
2. The system of claim 1 , further comprising one or more actuators, wherein powering the assembly includes supplying power from the second power supply to the one or more actuators.
3. The system of claim 1 , wherein the first power supply comprises an electric generator, the second power supply comprises at least one battery, and the electric generator recharges the at least one battery.
4. The system of claim 3 , wherein the at least one battery comprises at least one 12 volt direct current battery.
5. The system of claim 1 , further comprising a blender tub, wherein the at least one auger includes an auger outlet positioned above the blender tub when the assembly is positioned in the deployed position, and the at least one auger selectively releases proppant into the blender tub via the auger outlet.
6. The system of claim 1 , wherein the hopper receiving proppant through the upper opening includes the hopper receiving sand from a sand conveyor through the upper opening, and wherein the deployed position of the assembly aligns the hopper with a chute that feeds sand from the sand conveyor.
7. The system of claim 1 , wherein the first power supply comprises an electric generator powered by combustion of a fuel in a turbine.