IP Library Granted Patent US 10,376,403
Granted Patent B2
US 10,376,403 · App. 15/295,440 · Granted Aug 13, 2019

Orthopedic walking brace having a curved sole

Inventors: Benjamin Batterson (San Marcos, CA); Manikandan Sasidharan (South Portland, ME); Christopher P. Loughnane (Nashua, NH); Derek Hugger (Goffstown, NH); Lee Panecki (Somerville, MA); Chris Aiston (Mont Vernon, NH)
Assignee: DJO, LLC
A61F5/0111A43B3/02A43B13/04A43B13/12A43B13/145A61F5/0195
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Quick Facts
Patent No.
US 10,376,403
App. No.
15/295,440
Granted
Aug 13, 2019
Kind
B2
Abstract

Described herein are systems and devices for providing an orthopedic walking brace having a housing and a sole with a curved distal surface. The housing is configured to encompass and immobilize a patient's ankle against flexion. The distal surface of the sole has a posterior region, a mid region, and an anterior region. The posterior region is configured to lie under a heel portion of the patient's foot, and the mid region is configured to lie under a center portion of the patient's foot. The anterior region is configured to lie under an anterior metatarsal and toe portion of the patient's foot, and has an Anterior-Posterior curvature that increases from a posterior side of the anterior region toward a middle portion of the anterior region and decreases from the middle portion toward an anterior side of the anterior region.

Claims (32)

1. A sole configured for use with an orthopedic walking brace, comprising:

a proximal surface and a distal surface, the proximal surface configured to receive a patient's foot, and the distal surface having a posterior region, a mid region, and an anterior region, wherein:

the posterior region is configured to lie under a heel portion of the patient's foot and has a first anterior-posterior (AP) curvature,

the mid region is configured to lie under a center portion of the patient's foot and has a second AP curvature, and

the anterior region is configured to lie under an anterior metatarsal and toe portion of the patient's foot, and has a third AP curvature that increases from a posterior side of the anterior region toward a middle portion of the anterior region and decreases from the middle portion toward an anterior side of the anterior region.

2. The sole of claim 1 , wherein the first AP curvature increases from a posterior side of the posterior region toward a middle portion of the posterior region and decreases from the middle portion toward an anterior side of the posterior region.

3. The sole of claim 2 , wherein the first AP curvature has a maximum value less than about 0.25 inch −1 .

4. The sole of claim 2 , wherein a product of an AP length of the posterior region and a maximum value of the first AP curvature has a maximum value less than about 0.7.

5. The sole of claim 1 , wherein the proximal surface is rigid, and the distal surface is flexible, and wherein the distal surface comprises a first material having a first density, and a second material having a second density, wherein the second density is smaller than the first density.

6. The sole of claim 5 , wherein the first material is rubber.

7. The sole of claim 5 , wherein the second material is ethyl vinyl acetate.

8. The sole of claim 1 , wherein the anterior region comprises about 35% of an AP length of the distal surface.

9. The sole of claim 1 , wherein the mid region comprises about 40% of an AP length of the distal surface.

10. The sole of claim 1 , wherein the mid region is configured to lie directly beneath the midfoot.

11. The sole of claim 1 , wherein the third AP curvature has a maximum value greater than about 0.100 inch −1 .

12. The sole of claim 1 , wherein a product of an AP length of the anterior region and a maximum value of the third AP curvature is greater than about 0.35.

13. The sole of claim 1 , wherein the second AP curvature has a maximum value less than about 0.030 inch −1 .

14. The sole of claim 1 , wherein a product of an AP length of the mid region and a maximum value of the second AP curvature has a maximum value less than about 0.15.

15. The sole of claim 1 , wherein the distal surface has a first medial-lateral (ML) curvature that has a first peak adjacent to a medial edge and a second peak adjacent to a lateral edge of the distal surface, and is substantially flat in between the first and the second peaks.

16. The sole of claim 1 , wherein the distal surface is symmetric.

17. The sole of claim 1 , wherein the proximal surface is formed of a plastic material.

18. The sole of claim 1 , wherein a distance between a highest point on the distal surface and a ground surface defines a thickness and a maximum value of the thickness is about 0.75 inches.

19. A method of immobilizing an ankle against flexion while approximating a natural gait, comprising:

providing an orthopedic walking brace, comprising:

a housing configured to encompass a patient's ankle; and

a curved sole having a proximal surface and a distal surface, the proximal surface configured to receive the patient's foot, and the distal surface having a posterior region, a mid region, and an anterior region, wherein:

the posterior region is configured to lie under a heel portion of the patient's foot, and has a first anterior-posterior (AP) curvature,

the mid region is configured to lie under a center portion of the patient's foot, and has a second AP curvature, and

the anterior region is configured to lie under an anterior metatarsal and toe portion of the patient's foot, and has a third AP curvature that increases from a posterior side of the anterior region toward a middle portion of the anterior region and decreases from the middle portion toward an anterior side of the anterior region; and

encompassing the ankle of the patient in said housing,

wherein said curved sole is configured to provide a substantially smooth transition from heel-strike to mid-stance and from mid-stance to toe-off.

20. The method of claim 19 , wherein the curved sole provides a rolling motion at an angular velocity that mimics a natural walking gait cycle.

Assignments (10)
SECURITY INTEREST Recorded Jan 3, 2024
From: DJO, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 066186/0659 →
RELEASE OF SECURITY INTEREST Recorded Mar 21, 2019
From: WELLS FARGO BANK, NATIONAL ASSOCIATION AS COLLATERAL AGENT
To: DJO, LLC; ENCORE MEDICAL, L.P.; EMPI, INC.; DJO CONSUMER, LLC; RIKCO INTERNATIONAL, LLC
Reel/Frame 048666/0700 →
RELEASE OF SECURITY INTEREST Recorded Mar 14, 2019
From: THE BANK OF NEW YORK MELLON AS THIRD LIEN AGENT
To: DJO, LLC; ENCORE MEDICAL, L.P.; EMPI, INC.; DJO CONSUMER, LLC; RIKCO INTERNATIONAL, LLC
Reel/Frame 048609/0048 →
RELEASE OF SECURITY INTEREST Recorded Mar 14, 2019
From: MACQUARIE US TRADING LLC AS COLLATERAL AGENT
To: DJO, LLC; ENCORE MEDICAL, L.P.; EMPI, INC.; DJO CONSUMER, LLC; RIKCO INTERNATIONAL, LLC
Reel/Frame 048604/0667 →
RELEASE OF SECURITY INTEREST Recorded Mar 14, 2019
From: THE BANK OF NEW YORK MELLON AS SECOND LIEN AGENT
To: DJO, LLC; ENCORE MEDICAL, L.P.; EMPI, INC.; DJO CONSUMER, LLC; RIKCO INTERNATIONAL, LLC
Reel/Frame 050129/0286 →
THIRD LIEN PATENT SECURITY AGREEMENT Recorded May 17, 2017
From: DJO, LLC; EMPI, INC.; DJO CONSUMER, LLC; ENCORE MEDICAL, L.P.; RIKCO INTERNATIONAL, LLC
To: THE BANK OF NEW YORK MELLON, AS COLLATERAL AGENT
Reel/Frame 042488/0915 →
SECOND LIEN PATENT SECURITY AGREEMENT Recorded May 17, 2017
From: DJO, LLC; EMPI, INC.; DJO CONSUMER, LLC; ENCORE MEDICAL, L.P.; RIKCO INTERNATIONAL, LLC
To: THE BANK OF NEW YORK MELLON, AS COLLATERAL AGENT
Reel/Frame 042488/0835 →
PATENT SECURITY AGREEMENT-ABL Recorded Apr 18, 2017
From: DJO, LLC; EMPI, INC.; DJO CONSUMER, LLC; ENCORE MEDICAL, L.P.; RIKCO INTERNATIONAL, LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 042277/0799 →
PATENT SECURITY AGREEMENT-TL Recorded Apr 18, 2017
From: DJO, LLC; EMPI, INC.; DJO CONSUMER, LLC; ENCORE MEDICAL, L.P.; RIKCO INTERNATIONAL, LLC
To: MACQUARIE US TRADING LLC, AS COLLATERAL AGENT
Reel/Frame 042276/0208 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 24, 2016
From: BATTERSON, BENJAMIN; HUGGER, DEREK; LOUGHNANE, CHRISTOPHER P.; AISTON, CHRIS; SASIDHARAN, MANIKANDAN; PANECKI, LEE
To: DJO, LLC
Reel/Frame 040106/0241 →
Continuity (3)
Continuation 14211097 · Mar 14, 2014
Provisional Application 61792129 · Mar 15, 2013
Related Publication 20170035597A1 · Feb 9, 2017
Cited By (1)
US 12,708,542