IP Library Granted Patent US 11,589,693
Granted Patent B2
US 11,589,693 · App. 15/298,759 · Granted Feb 28, 2023

Bed linens, and related bedding assemblies and methods

Inventors: Tony M. Pearce (Alpine, UT); Shawn D. Moon (Cedar Hills, UT)
Assignee: Purple Innovation, LLC
A47G9/0246A47C27/085A47G9/0207A47G9/0223A47G9/0238A47G9/0253A47G9/10D04B1/18A47G2009/001D10B2503/062
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Quick Facts
Patent No.
US 11,589,693
App. No.
15/298,759
Filed
Oct 20, 2016
Granted
Feb 28, 2023
Kind
B2
Art Unit
3673
USPC
5/636
Abstract

A bed linen comprises a single, continuous piece of fabric extending substantially completely across lateral dimensions of the bed linen and including elastomeric fibers and non-elastomeric fibers. The single, continuous piece of fabric is configured to stretch to at least 125 percent of an initial length thereof without damage thereto and to substantially return to the initial length thereof after being stretched. A bedding assembly and a method of forming a bedding assembly are also described.

Claims (29)

1. A bed, comprising:

a mattress comprising an elastomeric cushioning element with a hardness of 15 A or less and including interconnected buckling walls that define columnar voids extending substantially through the elastomeric cushioning element; and

a bed linen comprising a single, continuous piece of fabric extending substantially completely across lateral dimensions of the bed linen, the single, continuous piece of fabric knitted from at least one fiber tow including elastomeric fibers and non-elastomeric fibers, and having a stretchability of at least 125 percent of an initial length of the single, continuous piece of fabric, the single, continuous piece of fabric configured to substantially return to initial dimensions thereof after being stretched.

2. The bed of claim 1 , wherein the single, continuous piece of fabric comprises a single, continuous fiber tow of the elastomeric fibers and the non-elastomeric fibers.

3. The bed of claim 1 , wherein the single, continuous piece of fabric is free of seams fixedly adjoining the single, continuous piece of fabric to one or more other pieces of fabric across the lateral dimensions of the bed linen.

4. The bed of claim 1 , wherein the single, continuous piece of fabric exhibits a width greater than or equal to about 59.5 inches and a length greater than or equal to about 94 inches.

5. The bed of claim 1 , wherein the single, continuous piece of fabric is configured to retract to a length within 5 percent deviation of the initial length of the single, continuous piece of fabric following each of at least 500 distortion processes wherein the single, continuous piece of fabric is stretched to at least 125 percent of the initial length of the single, continuous piece of fabric.

6. The bed of claim 1 , wherein the single, continuous piece of fabric is configured to permit gaseous materials to migrate therethrough at a rate of at least 150 ft 3 /min/ft 2 when tested in accordance with ASTM Test Method D737-04 R2012.

7. The bed of claim 1 , wherein the single, continuous piece of fabric comprises multiple fiber tows, each independently comprising a portion of the elastomeric fibers and a portion of the non-elastomeric fibers.

8. The bed of claim 1 , wherein the elastomeric fibers comprise spandex fibers and the non-elastomeric fibers comprise bamboo-based-rayon fibers.

9. The bed of claim 1 , wherein the single, continuous piece of fabric is folded and sewn at different locations so as to exhibit an open end configured to receive a structure therein and a closed end opposing the open end.

10. The bed of claim 1 , wherein the single, continuous piece of fabric is hemmed about a lateral periphery thereof.

11. The bed of claim 1 , further comprising at least one elastic structure attached proximate one or more lateral edges of the single, continuous piece of fabric.

12. A bed and bedding, together comprising:

a mattress comprising an elastomeric gel or viscoelastic gel with a hardness of 15 A or less; and

a bed linen at least partially covering the mattress and comprising a single, continuous piece of fabric extending substantially completely across lateral dimensions of the bed linen, the single, continuous piece of fabric knitted from at least one fiber tow including elastomeric fibers and non-elastomeric fibers, and having a stretchability of at least 125 percent of an initial length of the single, continuous piece of fabric, the bed linen configured to substantially return to the initial length thereof after being stretched.

13. The bed and bedding of claim 12 , wherein the bed linen comprises a sheet, a duvet, a mattress pad, an anti-allergy cover, a blanket, or a quilt.

14. The bed and bedding of claim 12 , wherein the bed linen comprises a fitted sheet or an unfitted, flat sheet.

15. The bed and bedding of claim 12 , wherein a remainder of the single, continuous piece of fabric comprises bamboo-based-rayon fibers.

16. The bed and bedding of claim 12 , wherein the mattress comprises an elastomeric polymer cushion comprising:

interconnected walls comprising an elastomeric material; and

columnar voids extending between the interconnected walls.

17. The bed and bedding of claim 12 , further comprising:

a pillow; and

a pillowcase at least partially covering the pillow and comprising another single, continuous piece of fabric including additional elastomeric fibers and additional non-elastomeric fibers, the pillowcase configured to substantially return to initial dimensions thereof after being stretched.

18. The bed and bedding of claim 17 , wherein a material composition of the pillowcase is substantially the same as a material composition of the bed linen.

19. A method of arranging a bed, comprising:

selecting a cushion with an elastomeric cushioning element having a durometer of 15 A or less; and

at least partially covering one or more surfaces of the cushion with a bed linen comprising a single, continuous piece of fabric extending substantially completely across lateral dimensions of the bed linen, the single, continuous piece of fabric knitted from at least one fiber tow including elastomeric fibers and non-elastomeric fibers, and having a stretchability of at least 125 percent of an initial length of the single, continuous piece of fabric, the bed linen configured to substantially return to initial dimensions thereof after being stretched.

Assignments (14)
SECURITY INTEREST Recorded Jan 25, 2024
From: BANK OF MONTREAL
To: DELAWARE TRUST COMPANY
Reel/Frame 066369/0365 →
SECURITY INTEREST Recorded Jan 25, 2024
From: CALLODINE COMMERCIAL FINANCE, LLC
To: DELAWARE TRUST COMPANY
Reel/Frame 066369/0431 →
RELEASE OF SECURITY INTEREST Recorded Jan 25, 2024
From: DELAWARE TRUST COMPANY
To: PURPLE INNOVATION, LLC
Reel/Frame 066369/0487 →
SECURITY INTEREST Recorded Jan 25, 2024
From: PURPLE INNOVATION, INC.; PURPLE INNOVATION, LLC; INTELLIBED, LLC
To: DELAWARE TRUST COMPANY
Reel/Frame 066369/0610 →
CORRECTIVE ASSIGNMENT TO CORRECT THE SIGNATORIES OF THE GRANTORS AND GRANTOR COLUMN ADDED TO SCHEDULE PREVIOUSLY RECORDED ON REEL 064522 FRAME 0839. ASSIGNOR(S) HEREBY CONFIRMS THE GRANT OF SECURITY INTEREST - PATENTS. Recorded Aug 18, 2023
From: PURPLE INNOVATION, LLC; PURPLE INNOVATION, INC.; INTELLIBED, LLC
To: CALLODINE COMMERCIAL FINANCE, LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 064640/0737 →
RELEASE OF SECURITY INTEREST Recorded Aug 8, 2023
From: KEYBANK NATIONAL ASSOCIATION
To: PURPLE INNOVATION, LLC
Reel/Frame 064520/0043 →
SECURITY INTEREST Recorded Aug 8, 2023
From: PURPLE INNOVATION, LLC
To: BANK OF MONTREAL
Reel/Frame 064530/0181 →
SECURITY INTEREST Recorded Aug 7, 2023
From: PURPLE INNOVATION, LLC; PURPLE INNOVATION, INC.; INTELLIBED, LLC
To: CALLODINE COMMERCIAL FINANCE, LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 064522/0839 →
SECURITY INTEREST Recorded Sep 4, 2020
From: PURPLE INNOVATION, LLC
To: KEYBANK NATIONAL ASSOCIATION
Reel/Frame 053704/0181 →
RELEASE OF SECURITY INTEREST Recorded Sep 4, 2020
From: DELAWARE TRUST COMPANY, AS COLLATERAL AGENT
To: PURPLE INNOVATION, INC.; PURPLE INNOVATION, LLC
Reel/Frame 053706/0916 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Feb 27, 2019
From: PURPLE INNOVATION, INC.; PURPLE INNOVATION, LLC
To: DELAWARE TRUST COMPANY, AS COLLATERAL AGENT
Reel/Frame 048452/0875 →
CHANGE OF NAME Recorded Mar 3, 2017
From: WONDERGEL, LLC
To: PURPLE INNOVATION, LLC
Reel/Frame 041889/0537 →
CONFIRMATORY ASSIGNMENT Recorded Mar 3, 2017
From: EDIZONE, LLC
To: WONDERGEL, LLC
Reel/Frame 041883/0878 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2016
From: PEARCE, TONY M.; MOON, SHAWN D.
To: EDIZONE, LLC
Reel/Frame 040077/0317 →
Continuity (1)
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