Zero dead volume fitting assembly
A tubing and ferrule assembly for use in joining a clad tubing to a fitting. The ferrule is bound to the clad tubing, which includes a partial jacket of stainless steel, such that the inert core protrudes from, and has a common outer diameter with, the jacket. The ferrule is bound to the jacket slightly more distant than necessary for the inert core to contact a fining. When the ferrule is retained in place, the inert core is compressed and provides a true zero dead volume connection between the clad tubing and the fitting. The relationship of the ferrule, the clad tubing, and the fitting limits the position of the clad tubing and therefore precludes damaging of the associated valve or component.
1. A high pressure capillary tubing connector system ( 100 ) for use with a zero dead volume fitting ( 102 ),
having a zero dead volume fitting detail ( 104 ),
the zero dead volume fitting detail ( 104 ) having a zero dead volume fitting detail pilot ( 106 ) sized to receive and fit about a clad tubing ( 108 ) along the entirety of a zero dead volume fitting detail pilot length ( 374 ),
the zero dead volume fitting detail pilot ( 106 ) terminating at a zero dead volume fitting detail pilot bottom ( 110 ),
the zero dead volume fitting detail ( 104 ) having a zero dead volume fitting detail ferrule seat ( 112 ),
the high pressure capillary tubing connector system ( 100 ) comprising:
the clad tubing ( 108 ),
the clad tubing ( 108 ) having an inert polymer core ( 134 ) and a stainless steel jacket ( 136 ), the inert polymer core ( 134 ) having a core length ( 138 ), a jacketed core outer diameter ( 440 ), an unjacketed core outer diameter ( 442 ), a core first end ( 144 ) a core first end segment ( 146 ), a core second end ( 150 ), a core second end segment ( 148 ), a core intermediate segment ( 152 ) and a core lumen ( 154 ) therethrough, the core lumen ( 154 ) having a core lumen diameter ( 155 ) of constant diameter throughout,
the core length ( 138 ) extending from the core first end ( 144 ) to the core second end ( 150 ),
the core first end ( 144 ) having a core first end flat face ( 156 ) at the core first end ( 144 ),
the core intermediate segment ( 152 ) being intermediate the core first end segment ( 146 ) and the core second end segment ( 148 ),
the core first end segment ( 146 ) having a core first end segment length ( 468 )
the stainless steel jacket ( 136 ) having a jacket length ( 158 ), a constant jacket outer diameter ( 460 ) along the jacket length ( 158 ), a jacket inner diameter ( 462 ), a jacket thickness ( 464 ) along the jacket length ( 158 ) and a jacket first end ( 466 ),
the core length being greater than the jacket length ( 158 ),
the stainless steel jacket ( 136 ) positioned about the core intermediate segment ( 152 ),
the jacket thickness ( 464 ) being half the difference between the jacket outer diameter ( 460 ) and the jacket inner diameter ( 462 ),
the jacket inner diameter ( 462 ) being equivalent to the jacketed core outer diameter ( 440 ),
the jacket outer diameter ( 460 ) being equivalent to the unjacketed core outer diameter ( 442 ); and
a ferrule ( 116 ),
the ferrule ( 116 ) bound to the stainless steel jacket ( 136 ) of the clad tubing ( 108 ),
the ferrule ( 116 ) having a ferrule first end ( 120 ),
the ferrule ( 116 ) having a ferrule second end ( 122 ),
the ferrule ( 116 ) having a ferrule wedge-shaped conical section ( 168 ) sized to contact the zero dead volume fitting detail ferrule seat ( 112 ) proximate the ferrule first end ( 120 ) at a point of contact ( 370 ),
the ferrule ( 116 ) bound to the stainless steel jacket ( 136 ) a tubing pilot length ( 142 ) from the core first end ( 144 ) of the inert polymer core ( 134 ),
the tubing pilot length ( 142 ) greater than the zero dead volume fitting detail pilot length ( 374 ) but more than the sum of the zero dead volume fitting detail pilot length ( 374 ) and the core first end segment length ( 468 ).
2. The high pressure tubing system of claim 1 , further comprising:
a retaining member ( 124 ),
the retaining member ( 124 ) adapted to removably apply force against the ferrule second end ( 122 ),
the retaining member ( 124 ) adapted to maintain position relative to the zero dead volume fitting ( 102 ) while maintaining the ferrule first end ( 120 ) at the point of contact ( 370 ).
3. The high pressure tubing system of claim 2 , wherein the retaining member ( 124 ) is a nut having an external threaded surface and wherein the zero dead volume fitting detail ( 104 ) includes an internally threaded surface.
4. A high pressure capillary tubing connector system ( 100 ) for use with a zero dead volume fitting ( 102 ),
having a zero dead volume fitting detail ( 104 ),
the zero dead volume fitting detail ( 104 ) having a zero dead volume fitting detail pilot ( 106 ) sized to receive and fit about a clad tubing ( 108 ) along the entirety of a zero dead volume fitting detail pilot length ( 374 ),
the zero dead volume fitting detail pilot ( 106 ) terminating at a zero dead volume fitting detail pilot bottom ( 110 ),
the zero dead volume fitting detail ( 104 ) having a zero dead volume fitting detail ferrule seat ( 112 ),
the high pressure capillary tubing connector system ( 100 ) comprising:
the clad tubing ( 108 ),
the clad tubing ( 108 ) having an inert polymer core ( 134 ) and a stainless steel jacket ( 136 ), the inert polymer core ( 134 ) having a core length ( 138 ), a jacketed core outer diameter ( 440 ), an unjacketed core outer diameter ( 442 ), a core first end ( 144 ) a core first end segment ( 146 ), a core second end ( 150 ), a core second end segment ( 148 ), a core intermediate segment ( 152 ) and a core lumen ( 154 ) therethrough, the core lumen ( 154 ) having a core lumen diameter ( 155 ) of constant diameter throughout,
the core length ( 138 ) extending from the core first end ( 144 ) to the core second end ( 150 ),
the core first end ( 144 ) having a core first end flat face ( 156 ) at the core first end ( 144 ),
the core intermediate segment ( 152 ) being intermediate the core first end segment ( 146 ) and the core second end segment ( 148 ),
the stainless steel jacket ( 136 ) having a jacket length ( 158 ), a constant jacket outer diameter ( 460 ) along the jacket length ( 158 ), a jacket inner diameter ( 462 ), a jacket thickness ( 464 ) along the jacket length ( 158 ) and a jacket first end ( 466 ),
the core length being greater than the jacket length ( 158 ),
the stainless steel jacket ( 136 ) positioned about the core intermediate segment ( 152 ),
the jacket thickness ( 464 ) being half the difference between the jacket outer diameter ( 460 ) and the jacket inner diameter ( 462 ),
the jacket inner diameter ( 462 ) being equivalent to the jacketed core outer diameter ( 440 ),
the jacket outer diameter ( 460 ) being equivalent to the unjacketed core outer diameter ( 442 ); and
a ferrule ( 116 ),
the ferrule ( 116 ) encircling to the stainless steel jacket ( 136 ) of the clad tubing ( 108 ),
the ferrule ( 116 ) having a ferrule first end ( 120 ),
the ferrule ( 116 ) having a ferrule second end ( 122 ),
the ferrule ( 116 ) having a ferrule wedge-shaped conical section ( 168 ) sized to contact the zero dead volume fitting detail ferrule seat ( 112 ) proximate the ferrule first end ( 120 ) at a point of contact ( 370 ).