Transaction instrument
A transaction instrument comprising a metal-filled biodegradable polymer. The biodegradable polymer is a plant-based polymer, a protein-based polymer, or a combination thereof. The metal of the blended composite of metal and biodegradable polymer is a heavy-gravity compound. The transaction instrument is biodegradable in whole or in part. A method(s) for making a transaction instrument comprising a blended composite of metal and a biodegradable polymer is also provided.
1. A transaction instrument comprising a blended composite of metal and a biodegradable polymer selected from the group consisting of polylactic acid-polyglycolic acid (PLA-PGA), polyhydroxybutyrate (PHB), polyhydroxy valerate (PHV), polyhydroxy hexanoale (PHH), a cellulose-based biopolymer, carboxymethylcellulose, chitin, a chitin and cellulose composite, chitosan, a protein-based polymer, a protein-based bioceramic, and a combination thereof,
wherein the transaction instrument has a total weight in a range of 10 grams to 25 grams,
wherein the metal is a high-gravity compound selected from the group consisting of tungsten, silver, zinc, bismuth, molybdenum, iron, steel, tin, copper, titanium, barium sulfate, nickel, aluminum, and a combination thereof, and
wherein the metal of the blended composite has a weight in a range from greater than 50% to 96% of the total blended composite weight.
2. The transaction instrument according to claim 1 , wherein the biodegradable polymer is selected from the group consisting of cellulose-based biopolymers, carboxymethylcellulose, chitin, chitin and cellulose composite, chitosan, protein-based bioceramics, and a combination thereof.
3. The transaction instrument according to claim 1 , wherein the high-gravity compound has a specific gravity in a range of 7 to 20.
4. The transaction instrument according to claim 1 , wherein the transaction instrument is biodegradable in whole or in part.
5. The transaction instrument according to claim 1 , wherein the transaction instrument is in a form of a card.
6. The transaction instrument according to claim 5 , wherein the card is comprised of one of more layers including a central core.
7. The transaction instrument according to claim 6 , wherein the central core comprises the blended composite.
8. The transaction instrument according to claim 5 , wherein the one or more layers comprises at least one layer consisting essentially of a polymer.
9. The transaction instrument according to claim 5 , wherein the one of more layers comprises at least one of one or more graphics layers, one or more clear protective layers, or a combination thereof.
10. The transaction instrument according to claim 5 , further comprising a recess configured to receive an inset device.
11. The transaction instrument according to claim 10 , wherein the inset device comprises at least one of an integrated circuit, an EMV chip, NFC chip, a magnetic strip, or conducting contact pads.
12. A method of making a transaction card, the method comprising:
providing two or more layers with each layer having a front side and a back side, wherein at least one of the two or more layers comprises a blended composite of a metal and a biodegradable polymer selected from the group consisting of polylactic acid-polyglycolic acid (PLA-PGA), polyhydroxybutyrate (PHB), polyhydroxy valerate (PHV), polyhydroxy hexanoale (PHH), a cellulose-based biopolymer, carboxymethylcellulose, chitin, a chitin and cellulose composite, chitosan, a protein-based polymer, a protein-based bioceramic, and a combination thereof,
printing on a front side of at least one layer, and
joining together the back sides in direct contact with each other or with one or more intermediate layers,
wherein the transaction instrument has a total weight in a range of 10 grams to 25 grams,
wherein the metal is a high-gravity compound selected from the group consisting of tungsten, silver, zinc, bismuth, molybdenum, iron, steel, tin, copper, titanium, barium sulfate, nickel, aluminum, and a combination thereof, and
wherein the metal of the blended composite has a weight within a range from greater than 50% to 96% of the total blended composite weight.
13. The method according to claim 12 , wherein one of the layers comprises an antenna.
14. The method according to claim 12 , further comprising using subtractive manufacturing to form a recess having an appropriate size and shape to accommodate an inset device.
15. A transaction card made according to the method of claim 12 .
16. A transaction instrument comprising:
a blended composite of metal and a biodegradable polymer selected from the group consisting of polylactic acid-polyglycolic acid (PLA-PGA), polyhydroxybutyrate (PHB), polyhydroxy valerate (PHV), polyhydroxy hexanoale (PHH), a cellulose-based biopolymer, carboxymethylcellulose, chitin, a chitin and cellulose composite, chitosan, a protein-based polymer, a protein-based bioceramic, and a combination thereof, wherein the metal is a high-gravity compound having a specific gravity of 7 to 20.
17. The transaction instrument according to claim 16 , wherein the metal of the blended composite has a weight within a range from greater than 50% to 96% of the total blended composite weight.
18. The transaction instrument according to claim 16 , wherein the biodegradable polymer is selected from the group consisting of cellulose-based biopolymers, carboxymethylcellulose, chitin, chitin and cellulose composite, chitosan, protein-based bioceramics, and a combination thereof.
19. The transaction instrument of claim 1 , wherein the biodegradable polymer comprises chitin or chitosan.
20. The transaction instrument of claim 16 , wherein the biodegradable polymer comprises chitin or chitosan.