IP Library Granted Patent US 11,021,618
Granted Patent B2
US 11,021,618 · App. 15/300,361 · Granted Jun 1, 2021

Curable composition, laminate, and automobile headlamp lens

Inventors: Jun Ito (Toyohashi, JP); Masashi Serizawa (Toyohashi, JP); Hiroyuki Satou (Chiyoda-ku, JP); Akira Miyachi (Toyohashi, JP); Riina Kanbara (Toyohashi, JP)
Assignee: Mitsubishi Chemical Corporation
C09D7/62B60Q1/04C08F2/44C08F290/00C08J7/18C08K3/36C08K5/005C08K9/06C09D7/67C09D7/68C09D201/00F21S41/20G02B1/10C08J2369/00C08J2483/07C08K3/26C09D4/00G02B1/111G02B1/14G02B1/18G02B27/0006
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Quick Facts
Patent No.
US 11,021,618
App. No.
15/300,361
Granted
Jun 1, 2021
Kind
B2
Abstract

Provided are: a curable composition that makes it possible to form a cured film having excellent wear resistance and weather resistance; a laminate that is provided with the cured film; and an automobile headlamp lens. The curable composition makes it possible to obtain a cured film in which the relationship between a haze value (ΔHx) that is obtained by a wear resistance test and a haze value (ΔHy) that is obtained by a weather resistance test satisfies ΔHy≤−0.3 ΔHx+5.0 when a cured film having a thickness of 10 μm is produced.

Claims (24)

1. A curable composition, comprising:

(A) surface-modified silica particles obtained by reacting 5 to 20 parts by mass of a compound (a-2) of Formula (1) with 100 parts by mass of silica particles (a-1) having an average primary particle diameter of 500 am or less, the average primary particle diameter being calculated from a specific surface area measured by a BET adsorption method defined in JIS Z8830:

R 1 l —SiR 2 m R 3 n   (1),

where R 1 represents a functional group containing a (meth)acryloyl group, R 2 represents a hydrolyzable functional group or a hydroxyl group, R 3 represents a substituent other than R 1 and R 2 , l is an integer of 1 to 3, m is an integer of 1 to 3, and n is an integer of 0 to 2, provided that l+m+n=4;

(B) a compound that is at least one selected from the group consisting of tris(2-(meth)acryloxyethyl) isocyanurate; caprolactone-modified dipentaerythritol hexa(meth)acrylate, which is a (meth)acrylation product of an adduct of dipentaerythritol and ε-caprolactone; caprolactone-modified dipentaerythritol hydroxy penta(meth)acrylate; ditrimethylol propane tetra(meth)acrylate; an epoxy poly(meth)acrylate; and a urethane poly(meth)acrylate;

(C) a compound of the Formula (1) and/or a condensate thereof;

(D) a photopolymerization initiator; and

(E) an ultraviolet absorbing agent that is at least one compound derived from benzophenone, benzotriazole, and hydroxyphenyltriazine,

wherein

a content of (A) is 10 to 35% by mass with respect to 100% by mass of (A) to (C) in total,

a content of (B) is 65 to 90% by mass with respect to 100% by mass of (A) to (C) in total,

a content of (C) is 0 to 0.08 times in mass of content of (A),

a content of (D) is 0.01 to 10 parts by mass with respect to 100 parts by mass of (A) to (C) in total, and

a content of (E) is 1 to 5 parts by mass with respect to 100 parts by mass of (A) to (C) in total.

2. The curable composition according to claim 1 , further comprising a light stabilizer (F),

wherein a content of (F) is 0.01 to 3 parts by mass with respect to 100 parts by mass of (A) to (C) in total.

3. A laminate, comprising

a cured film of the curable composition according to claim 1 on a substrate.

4. The laminate according to claim 3 , wherein a thickness of the cured film is 5 to 20 μm.

5. An automobile headlamp lens, comprising

a cured film of the curable composition according to claim 1 on a surface of a resin molded article.

6. The automobile headlamp lens according to claim 5 , wherein a thickness of the cured film is 5 to 20 μm.

7. The automobile headlamp lens according to claim 5 , wherein the resin molded article is a polycarbonate resin molded article.

8. The curable composition according to claim 1 , wherein the curable composition does not contain urethane poly(meth)acrylate.

Assignments (2)
CHANGE OF NAME Recorded Jun 28, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043028/0747 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2016
From: ITO, JUN; SERIZAWA, MASASHI; SATOU, HIROYUKI; MIYACHI, AKIRA; KANBARA, RIINA
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 039891/0989 →
Priority Claims (1)
JP JP2014-071226 · Mar 31, 2014 · national
Continuity (1)
Related Publication 20170183515A1 · Jun 29, 2017