IP Library Granted Patent US 11,076,999
Granted Patent B2
US 11,076,999 · App. 15/304,139 · Granted Aug 3, 2021

Absorbent articles and methods of making

Inventors: Jerald K. Rasmussen (Woodville, WI); Mahfuza B. Ali (Mendota Heights, MN); Bathsheba E. Chong Conklin (St. Paul, MN); Andrew P. Klein (St. Paul, MN); Scott E. Langer (Woodbury, MN)
Assignee: 3M Innovative Properties Company
A61F13/53A61F13/15203A61F13/15577A61F2013/15463A61F2013/530642
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Quick Facts
Patent No.
US 11,076,999
App. No.
15/304,139
Granted
Aug 3, 2021
Kind
B2
Abstract

Described herein are absorbent articles and methods of making such articles. The articles are made by bonding a copolymer onto a substrate to form a core. The absorbent articles are particularly useful in personal care product, e.g., disposable hygiene products.

Claims (30)

1. An absorbent article comprising:

a first substrate; and

a layer of copolymer irreversibly bonded onto the first substrate to form a core, wherein the core comprises acidic functional groups,

wherein the copolymer is derived from:

a first monomer selected from a (meth)acrylic acid or salt thereof;

a second monomer, wherein the second monomer is hydrophilic; and

greater than 1 wt % of a third monomer based on the total weight of monomers used, wherein the third monomer is a hydrophilic crosslinking monomer,

wherein at least 50% of the acidic functional groups in the core are neutralized with salt forming cations.

2. The absorbent article of claim 1 , wherein the second monomer is selected from at least one of 2-hydroxyethylmethacrylate, 2-hydroxypropyl(meth)acrylate, 3-hydroxypropyl(meth)acrylate, N,N-dimethylacrylamide, and acrylamide.

3. The absorbent article of claim 1 , wherein the copolymer comprises at least 1% of the second monomer.

4. The absorbent article of claim 1 , wherein the third monomer is selected from at least one of methylenebisacrylamide and polyethyleneglycoldiacrylate.

5. The absorbent article of claim 1 , further comprising a second layer, wherein the second layer is a liquid pervious layer.

6. The absorbent article of claim 5 further comprising a third layer, wherein the third layer is a liquid impervious layer and the core sandwiched between the second layer and the third layer.

7. The absorbent article of claim 5 , wherein the second layer is selected from polyester, polyolefin, rayon, cotton, and combinations thereof.

8. The absorbent article of claim 1 , wherein the first substrate is selected from at least one of a thermoplastic and a fabric.

9. The absorbent article of claim 1 , wherein the absorbent article is selected from a diaper, a feminine hygiene pad, an animal hygiene pad, a wound care article, and a chemical absorbent pad.

10. The absorbent article of claim 1 , wherein the first substrate is selected from at least one of a polypropylene, polyethylene, Nylon X, cotton, and cellulose.

11. The absorbent article of claim 1 , wherein the copolymer comprises no more than 30% by weight of a second monomer versus the total weight of monomer.

12. The absorbent article of claim 1 , wherein the copolymer comprises at least 3 and no more than 10% by weight of the third monomer.

13. The absorbent article of claim 1 , wherein the copolymer comprises at least 5% and no more than 20% by weight of the second monomer versus the total weight of monomer.

14. The absorbent article of claim 1 , wherein the copolymer comprises 40 to 97% by weight of the first monomer versus the total weight of monomer.

15. The absorbent article of claim 1 , wherein the copolymer comprises a fourth monomer, wherein the fourth monomer is not hydrophilic.

16. The absorbent article of claim 1 , wherein the second monomer comprises a hydroxyl group-, containing monomer.

17. A method of making an absorbent article comprising:

(a) contacting a polymerizable solution to a first substrate, wherein the polymerizable solution comprises (i) a first monomer selected from a (meth)acrylic acid or salt thereof; (ii) a second monomer, wherein the second monomer is hydrophilic; and (iii) greater than 1 wt % of a third monomer based on the total weight of monomers used, wherein the third monomer is a hydrophilic crosslinking monomer; and

(b) polymerizing the polymerizable solution to irreversibly bond a copolymer onto the first substrate forming a core, wherein the core comprises acidic functional groups, and

wherein at least 50% of the acidic functional groups in the core are neutralized with salt forming cations.

18. The method of claim 17 , wherein the polymerizable solution further comprises a Type II photoinitiator.

19. The method of claim 17 , further comprising washing the core.

20. The method of claim 17 , where the absorbent article is a roll good.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2024
From: 3M INNOVATIVE PROPERTIES COMPANY
To: SOLVENTUM INTELLECTUAL PROPERTIES COMPANY
Reel/Frame 066445/0328 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 14, 2016
From: RASMUSSEN, JERALD K.; ALI, MAHFUZA B.; CHONG CONKLIN, BATHSHEBA E.; KLEIN, ANDREW P.; LANGER, SCOTT E.
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 040014/0429 →
Continuity (2)
Provisional Application 62017880 · Jun 27, 2014
Related Publication 20170112685A1 · Apr 27, 2017