IP Library Granted Patent US 10,202,665
Granted Patent B2
US 10,202,665 · App. 15/304,540 · Granted Feb 12, 2019

Spring steel and method for producing the same

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Quick Facts
Patent No.
US 10,202,665
App. No.
15/304,540
Granted
Feb 12, 2019
Kind
B2
Abstract

A spring steel according to the present embodiment has a chemical composition consisting of, in mass %, C: 0.4 to 0.7%, Si: 1.1 to 3.0%, Mn: 0.3 to 1.5%, P: 0.03% or less, S: 0.05% or less, Al: 0.01 to 0.05%, rare earth metal: 0.0001 to 0.002%, N: 0.015%, O or less: 0.0030% or less, Ti: 0.02 to 0.1%, with the balance being Fe and impurities. In the spring steel, the number of oxide inclusions having an equivalent circular diameter of equal to or greater than 5 μm is equal to or less than 0.2/mm 2 , the oxide inclusions each being one of an Al-based oxide, a complex oxide containing REM, O and Al, and a complex oxysulfide containing REM, O, S, and Al. Further, a maximum value among equivalent circular diameters of the oxide inclusions is equal to or less than 40 μm.

Claims (56)

1. A spring steel having a chemical composition consisting of,

in mass %,

C: 0.4 to 0.7%,

Si: 1.1 to 3.0%,

Mn: 0.3 to 1.5%,

P: equal to or less than 0.03%,

S: equal to or less than 0.05%,

Al: 0.01 to 0.05%,

rare earth metal: 0.0001 to 0.002%,

N: equal to or less than 0.015%,

O: equal to or less than 0.0030%,

Ti: 0.02 to 0.1%,

Ca: 0 to 0.0030%,

Cr: 0 to 2.0%,

Mo: 0 to 1.0%,

W: 0 to 1.0%,

V: 0 to 0.70%,

Nb: 0 to less than 0.050%,

Ni: 0 to 3.5%,

Cu: 0 to 0.5%, and

B: 0 to 0.0050%, with the balance being Fe and impurities,

wherein a number of oxide inclusions having an equivalent circular diameter of equal to or greater than 5 μm is equal to or less than 0.2/mm 2 , the oxide inclusions each being one of an Al-based oxide, a complex oxide containing REM, O and Al, and a complex oxysulfide containing REM, O, S, and Al, and

wherein a maximum value among equivalent circular diameters of the oxide inclusions is equal to or less than 40 μm.

2. The spring steel according to claim 1 ,

wherein the chemical composition includes Ca: 0.0001 to 0.0030%.

3. The spring steel according to claim 1 ,

wherein the chemical composition includes one or more selected from the group consisting of,

Cr: 0.05 to 2.0%,

Mo: 0.05 to 1.0%,

W: 0.05 to 1.0%,

V: 0.05 to 0.70%,

Nb: 0.002 to less than 0.050%,

Ni: 0.1 to 3.5%,

Cu: 0.1 to 0.5%, and

B: 0.0003 to 0.0050%.

4. The spring steel according to claim 2 ,

wherein the chemical composition includes one or more selected from the group consisting of,

Cr: 0.05 to 2.0%,

Mo: 0.05 to 1.0%,

W: 0.05 to 1.0%,

V: 0.05 to 0.70%,

Nb: 0.002 to less than 0.050%,

Ni: 0.1 to 3.5%,

Cu: 0.1 to 0.5%, and

B: 0.0003 to 0.0050%.

5. A method for producing a spring steel, the method comprising the steps of:

refining molten steel having the chemical composition according to claim 1 ;

producing a semi-finished product from the refined molten steel by a continuous casting process; and

hot working the semi-finished product,

wherein the step of refining the molten steel includes the steps of:

performing ladle refining on the molten steel;

deoxidizing the molten steel using Al subsequent to the ladle refining; and

deoxidizing the molten steel using REM for at least 5 minutes after the deoxidation with Al, and

wherein the step of producing the semi-finished product includes the steps of:

stirring the molten steel within a mold to swirl the molten steel in a horizontal direction at a flow velocity of 0.1 m/min or faster; and

cooling the semi-finished product being cast at a cooling rate of 1 to 100° C./min.

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2016
From: HASHIMURA, MASAYUKI; YAMAMOTO, JUNYA; MIZUKAMI, KAZUMI; YOSHIDA, NAOTSUGU; MIYAZAKI, MASAFUMI; MIYAMOTO, KENICHIRO
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 040027/0105 →