Systems and methods for balancing thrust loads in a heat engine system
A turbopump system includes a pump portion including a housing having a pressure release passageway disposed therein. The pump portion is disposed between a high pressure side and a low pressure side of a working fluid circuit. A drive turbine is coupled to the pump portion and configured to drive the pump portion to enable the pump portion to circulate a working fluid through the working fluid circuit. A pressure release valve is fluidly coupled to the pressure release passageway and configured to be positioned in an opened position to enable pressure to be released through the pressure release passageway and in a closed position to disable pressure from being released through the pressure release passageway.
1. A turbopump system, comprising:
a pump portion comprising a housing and an impeller disposed in an impeller cavity defined by the housing, the housing further defining a pressure release passageway extending from a portion of the impeller cavity proximal a rear face of the impeller and configured to enable release of pressure from the pump portion, wherein the pump portion is disposed between a high pressure side and a low pressure side of a working fluid circuit;
a drive turbine coupled to the pump portion and configured to drive the pump portion to enable the pump portion to circulate a working fluid through the working fluid circuit; and
a pressure release valve fluidly coupled to the pressure release passageway and configured to be positioned in an opened position to enable pressure to be released through the pressure release passageway and in a closed position to disable pressure from being released through the pressure release passageway, and further comprising:
a first set of sensors arranged to provided first data corresponding to a measured pressure at an inlet of the pump portion, the impeller rear face opposing the inlet;
a second set of sensors arranged to provide second data corresponding to a measured pressure at an outlet of the pump portion;
a third set of sensors arranged to provide third data corresponding to a measured pressure at the pressure release passageway defined in the housing;
a controller configured to determine, based on a combination of the first data, the second data and the third data, whether a thrust load generated by the pump exceeds a predetermined threshold; and
the controller configured to actuate the pressure release valve fluidly coupled to the pressure release passageway to an opened position to release pressure from the pump when the thrust load exceeds the predetermined threshold; and
wherein the controller is further configured to selectively position the pressure release valve to the opened position when a difference between a thrust load present on the housing of the pump portion and a second thrust load present on a housing of a turbine wheel exceeds a predetermined threshold.
2. The system of claim 1 , comprising a controller configured to control the pressure release valve to selectively position the pressure release valve between the opened position, the closed position, and a plurality of partially opened positions between the opened position and the closed position.
3. The system of claim 1 , wherein the controller is configured to selectively position the pressure release valve to the opened position or to a partially opened position when a parameter indicative of a thrust load generated by the pump portion exceeds a threshold value.