IP Library Granted Patent US 10,065,375
Granted Patent B2
US 10,065,375 · App. 15/309,961 · Granted Sep 4, 2018

Additive manufacturing system, modeling-data providing apparatus and providing method

Inventors: Hiroyuki Yagita (Kanagawa, JP); Yui Okada (Kanagawa, JP); Hiroaki Ishikawa (Kanagawa, JP); Jun Hyodo (Kanagawa, JP); Hiroyuki Esashi (Kanagawa, JP)
Assignee: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
B29C67/0088B33Y50/00G05B19/4099G05B2219/49023
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Quick Facts
Patent No.
US 10,065,375
App. No.
15/309,961
Granted
Sep 4, 2018
Kind
B2
Abstract

An additive manufacturing system includes an additive manufacturing apparatus and a modeling-data providing apparatus. The modeling-data providing apparatus includes: a dividing unit configured to divide modeling data into n packets of transmission data; and a data transmitting unit configured to transmit the n packets of the transmission data to the additive manufacturing apparatus in series. The data transmitting unit is configured to confirm receipt, by a deletion-signal receiving unit, of a deletion signal indicating deletion of an i th packet of the n packets of the transmission data, and subsequently transmit an i+1 th packet of the n packets of the transmission data to the additive manufacturing apparatus.

Claims (37)

1. An additive manufacturing system, comprising:

an additive manufacturing apparatus configured to manufacture a 3D object by laminating a modeling material; and

a modeling-data providing apparatus configured to provide modeling data to the additive manufacturing apparatus,

wherein the modeling-data providing apparatus comprises:

a dividing unit configured to divide the modeling data corresponding to the 3D object into n packets of transmission data, where n is a positive integer equal to or greater than two;

a data transmitting unit configured to transmit the n packets of the transmission data to the additive manufacturing apparatus in series; and

a deletion-signal receiving unit configured to receive a deletion signal indicating deletion of the transmission data from the additive manufacturing apparatus, each time a packet of the transmission data sent by the data transmitting unit is deleted from the additive manufacturing apparatus,

wherein the additive manufacturing apparatus comprises:

a data receiving unit for receiving each packet of the transmission data transmitted from the data transmitting unit;

a modeling unit configured to perform a modeling process on the basis of each packet of the transmission data received by the data receiving unit;

a data deleting unit configured to delete each packet of the transmission data each time the modeling unit performs the modeling process on the basis of a packet of the transmission data; and

a deletion-signal transmitting unit configured to transmit the deletion signal indicating deletion of a packet of the transmission data to the deletion-signal receiving unit each time the data deleting unit deletes a packet of the transmission data, and

wherein the data transmitting unit is configured to confirm receipt, by the deletion-signal receiving unit, of the deletion signal indicating deletion of an i th packet of the n packets of the transmission data, and subsequently transmit an i+1 th packet of the n packets of the transmission data to the additive manufacturing apparatus, where i is a positive integer less than n,

wherein the dividing unit is configured to divide the modeling data according to a division limiting condition due to at least one of shape, size, or material of the 3D object,

wherein the dividing unit is configured to divide the modeling data according to the division limiting condition even within a single layer of the modeling material to be laminated, and

wherein the dividing unit is configured to set a boundary plane for division along a longitudinal direction of the layer and a main scanning direction of the modeling unit is set along a longitudinal direction of the layer, in a case where the dividing unit divides the modeling data within a single layer of the modeling material to be laminated.

2. The additive manufacturing system according to claim 1 ,

wherein the dividing unit is configured to divide the modeling data into units each of which corresponds to one layer of the modeling material to be laminated.

3. The additive manufacturing system according to claim 1 ,

wherein the dividing unit is configured to divide the modeling data into units each of which corresponds to a plurality of layers of the modeling material to be laminated.

4. A modeling-data providing apparatus for providing modeling data to an additive manufacturing apparatus configured to manufacture a 3D object by laminating a modeling material, the modeling-data providing apparatus comprising:

a dividing unit configured to divide modeling data corresponding to the 3D object into n packets of transmission data, where n is a positive integer equal to or greater than two;

a data transmitting unit configured to transmit the n packets of the transmission data to the additive manufacturing apparatus in series; and

a deletion-signal receiving unit configured to receive a deletion signal indicating deletion of a packet of the transmission data from the additive manufacturing apparatus, each time a packet of the transmission data sent by the data transmitting unit is deleted from the additive manufacturing apparatus,

wherein the data transmitting unit is configured to confirm receipt, by the deletion-signal receiving unit, of the deletion signal indicating deletion of an i th packet of the n packets of the transmission data, and subsequently transmit an i+1 th packet of the n packets of the transmission data to the additive manufacturing apparatus, where i is a positive integer less than n,

wherein the dividing unit is configured to divide the modeling data according to a division limiting condition due to at least one of shape, size, or material of the 3D object,

wherein the dividing unit is configured to divide the modeling data according to the division limiting condition even within a single layer of the modeling material to be laminated, and

wherein the dividing unit is configured to set a boundary plane for division along a longitudinal direction of the layer, and a main scanning direction of the modeling unit is set along a longitudinal direction of the layer in a case where the dividing unit divides the modeling data within a single layer of the modeling material to be laminated.

5. A method of providing modeling data for an additive manufacturing apparatus configured to manufacture a 3D object by laminating a modeling material, the method at least comprising:

a dividing step of dividing modeling data corresponding to the 3D object into n packets of transmission data, where n is a positive integer equal to or greater than two; and

a data transmitting step of transmitting the n packets of the transmission data to the additive manufacturing apparatus in series,

wherein the data transmitting step comprises:

an i th transmitting step of transmitting an i th packet of the n packets of the transmission data to the additive manufacturing apparatus, where i is a positive integer less than n; and

an i+1 th transmitting step of transmitting an i+1 th packet of the n packets of the transmission data to the additive manufacturing apparatus after confirming receipt of a deletion signal indicating deletion of the i th packet of the transmission data from the additive manufacturing apparatus,

wherein the dividing step includes dividing the modeling data according to a division limiting condition due to at least one of shape, size, or material of the 3D object,

wherein the dividing step includes dividing the modeling data according to the division limiting condition even within a single layer of the modeling material to be laminated,

wherein the dividing step includes setting a boundary plane for division along a longitudinal direction of the layer and setting a main scanning direction of the modeling unit along a longitudinal direction of the layer in a case where the modeling data is to be divided within a single layer of the modeling material to be laminated.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVING PATENT APPLICATION NUMBER 11921683 PREVIOUSLY RECORDED AT REEL: 054975 FRAME: 0438. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 26, 2023
From: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
To: MITSUBISHI POWER, LTD.
Reel/Frame 063787/0867 →
CHANGE OF NAME Recorded Jan 13, 2021
From: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
To: MITSUBISHI POWER, LTD.
Reel/Frame 054975/0438 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2016
From: YAGITA, HIROYUKI; OKADA, YUI; ISHIKAWA, HIROAKI; HYODO, JUN; ESASHI, HIROYUKI
To: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
Reel/Frame 040369/0810 →
Priority Claims (2)
JP 2014-115808 · Jun 4, 2014 · national
JP 2014-115809 · Jun 4, 2014 · national
Continuity (1)
Related Publication 20170144380A1 · May 25, 2017