IP Library Granted Patent US 10,186,631
Granted Patent B2
US 10,186,631 · App. 15/311,839 · Granted Jan 22, 2019

Squared-off semiconductor coatings for quantum dots (QDs)

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Quick Facts
Patent No.
US 10,186,631
App. No.
15/311,839
Granted
Jan 22, 2019
Kind
B2
Abstract

Squared-off semiconductor coatings for quantum dots (QDs) and the resulting quantum dot materials are described. In an example, a semiconductor structure includes a quantum dot structure having an outermost surface. A crystalline semiconductor coating is disposed on and completely surrounds the outermost surface of the quantum dot structure. The crystalline semiconductor coating has a geometry with squared-off ends.

Claims (38)

1. A semiconductor structure, comprising:

a quantum dot structure having an outermost surface; and

a crystalline semiconductor coating disposed on and completely surrounding the outermost surface of the quantum dot structure, and having a geometry with squared-off ends, the crystalline semiconductor coating comprising:

a first sub-layer comprising a blended CdZnS layer directly grown from a CdS material of the quantum dot structure, and

a second sub-layer comprising essentially pure ZnS.

2. The semiconductor structure of claim 1 , wherein the quantum dot structure is a rod-shaped structure having a long axis, and wherein the squared-off ends of the crystalline semiconductor coating are aligned with respective ends of the long axis of the quantum dot structure.

3. The semiconductor structure of claim 2 , wherein respective ends of the long axis of the quantum dot structure are rounded ends.

4. The semiconductor structure of claim 1 , wherein the semiconductor structure has a PLQY of greater than 75% under conditions of a temperature greater than approximately 100 degrees Celsius and a flux greater than approximately 10 W/cm 2 .

5. The semiconductor structure of claim 1 , wherein the second sub-layer is stabilized with oleylamine molecules.

6. The semiconductor structure of claim 1 , wherein the quantum dot structure is in alignment with a global center of the crystalline semiconductor coating.

7. The semiconductor structure or claim 1 , wherein the quantum dot structure is not in alignment with a global center of the crystalline semiconductor coating.

8. A semiconductor structure, comprising:

a nanocrystalline core of a first semiconductor material;

a nanocrystalline shell of a second semiconductor material different from the first semiconductor material, the second semiconductor material comprising cadmium sulfide (CdS), the nanocrystalline shell disposed on and surrounding the nanocrystalline core; and

a crystalline semiconductor coating of a third semiconductor material different from the first and second semiconductor materials, the third semiconductor material comprising a first sub-layer comprising a blended cadmium zinc sulfide (CdZnS) layer directly grown from the CdS material of the nanocrystalline shell, and a second sub-layer comprising essentially pure zinc sulfide (ZnS), the crystalline semiconductor coating disposed on and completely surrounding the nanocrystalline shell, and having a geometry with squared-off ends.

9. The semiconductor structure of claim 8 , wherein the nanocrystalline shell is a rod-shaped structure having a long axis, and wherein the squared-off ends of the crystalline semiconductor coating are aligned with respective ends of the long axis of the nanocrystalline shell.

10. The semiconductor structure of claim 9 , wherein respective ends of the long axis of the nanocrystalline shell are rounded ends.

11. The semiconductor structure of claim 8 , wherein the semiconductor structure has a PLQY of greater than 75% under conditions of a temperature greater than approximately 100 degrees Celsius and a flux greater than approximately 10 W/cm 2 .

12. The semiconductor structure of claim 8 , wherein the first semiconductor material is cadmium selenide (CdSe).

13. The semiconductor structure of claim 8 , wherein the second sub-layer is stabilized with oleylamine molecules.

14. The semiconductor structure or claim 8 , wherein the nanocrystalline shell is in alignment with a global center of the crystalline semiconductor coating.

15. The semiconductor structure or claim 8 , wherein the nanocrystalline shell is not in alignment with a global center of the crystalline semiconductor coating.

16. A lighting apparatus, comprising:

a housing structure;

a light emitting diode supported within the housing structure; and

a light conversion layer disposed above the light emitting diode, the light conversion layer comprising a plurality of quantum dots, each quantum dot comprising:

a nanocrystalline core of a first semiconductor material;

a nanocrystalline shell of a second semiconductor material different from the first semiconductor material, the nanocrystalline shell disposed on and surrounding the nanocrystalline core; and

a crystalline semiconductor coating of a third semiconductor material different from the first and second semiconductor materials, the crystalline semiconductor coating disposed on and completely surrounding the nanocrystalline shell, and having a geometry with squared-off ends, the crystalline semiconductor coating comprising:

a first sub-layer comprising a blended CdZnS layer directly grown from a CdS material of the nanocrystalline shell, and

a second sub-layer comprising essentially pure ZnS.

17. The lighting apparatus of claim 16 , wherein, for each quantum dot, the nanocrystalline shell is a rod-shaped structure having a long axis, and the squared-off ends of the crystalline semiconductor coating are aligned with respective ends of the long axis of the nanocrystalline shell.

18. The lighting apparatus of claim 17 , wherein, for each quantum dot, respective ends of the long axis of the nanocrystalline shell are rounded ends.

19. The lighting apparatus of claim 16 , wherein, for each quantum dot, the quantum dot has a PLQY of greater than 75% under conditions of a temperature greater than approximately 100 degrees Celsius and a flux greater than approximately 10 W/cm 2 .

20. The lighting apparatus of claim 16 , wherein, for each quantum dot, the first semiconductor material is cadmium selenide (CdSe) and the second semiconductor material is cadmium sulfide (CdS).

21. The lighting apparatus of claim 16 , wherein, for each quantum dot, the second sub-layer is stabilized with oleylamine molecules.

22. The lighting apparatus of claim 16 , wherein, for each quantum dot, the nanocrystalline shell is in alignment with a global center of the crystalline semiconductor coating.

23. The lighting apparatus of claim 16 , wherein, for each quantum dot, the nanocrystalline shell is not in alignment with a global center of the crystalline semiconductor coating.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2018
From: PACIFIC LIGHT TECHNOLOGIES CORP
To: OSRAM OPTO SEMICONDUCTORS GMBH
Reel/Frame 046515/0462 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2017
From: CARILLO, MATTHEW J.; HUGHES, STEVEN
To: PACIFIC LIGHT TECHNOLOGIES CORP.
Reel/Frame 040870/0745 →