IP Library Granted Patent US 10,449,507
Granted Patent B2
US 10,449,507 · App. 15/313,855 · Granted Oct 22, 2019

Methods and systems for converting carbon dioxide into graphene

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Quick Facts
Patent No.
US 10,449,507
App. No.
15/313,855
Granted
Oct 22, 2019
Kind
B2
Abstract

Methods for converting carbon dioxide (CO 2 ) into graphene are described. The methods include contacting a metal with gaseous carbon dioxide, and irradiating a surface of the metal with at least one laser beam to convert the gaseous carbon dioxide into graphene on the surface of the metal. Systems for converting carbon dioxide into graphene are also described.

Claims (31)

1. A method for converting carbon dioxide into graphene, the method comprising:

providing solid carbon dioxide and a metal in a reaction vessel;

subliming the solid carbon dioxide to form gaseous carbon dioxide;

contacting the metal with gaseous carbon dioxide; and

irradiating a surface of the metal with at least one laser beam to locally heat the surface of the metal to a temperature in a range of 400° C. to 900° C. and convert the gaseous carbon dioxide into graphene on the surface of the metal.

2. The method of claim 1 , wherein subliming the solid carbon dioxide occurs for at least 5 minutes.

3. The method of claim 1 , wherein the metal comprises lithium, sodium, potassium, aluminum, zinc, magnesium, or a combination thereof.

4. The method of claim 1 , wherein the metal is in powder form.

5. The method of claim 1 , wherein the metal comprises one or more pieces of the metal.

6. The method of claim 5 , wherein irradiating the surface of the metal comprises irradiating a surface of at least one of the one or more pieces of the metal, and moving the laser beam to irradiate a surface of at least another one of the one or more pieces of the metal.

7. The method of claim 1 , wherein the laser beam is produced by a carbon dioxide laser device or an optical fiber laser device.

8. The method of claim 1 , wherein the laser beam is reflected off a reflector onto the surface of the metal.

9. The method of claim 8 , wherein the laser beam that is reflected off the reflector is incident on the surface of the metal at an angle of at least 10 degrees from a vertical of the surface of the metal.

10. The method of claim 1 , wherein the laser beam is an expanded laser beam.

11. The method of claim 10 , wherein the expanded laser beam irradiates substantially an entirety of the surface of the metal.

12. The method of claim 1 , wherein the surface of the metal is irradiated until a substantial portion of the metal has been converted into metal oxide.

13. The method of claim 12 , further comprising supplying additional metal during the irradiating to replace the metal that has been converted into the metal oxide.

14. The method of claim 1 , further comprising harvesting the graphene by removing the graphene from the surface of the metal.

15. The method of claim 1 , wherein the irradiating is performed for a time period of at least 1 minute.

16. A system for converting carbon dioxide into graphene, the system comprising:

at least one reaction vessel configured to contact a metal with gaseous carbon dioxide, wherein the reaction vessel is further configured to receive solid carbon dioxide, and to sublime the solid carbon dioxide to form the gaseous carbon dioxide; and

at least one laser device configured to irradiate a surface of the metal with a laser beam to locally heat the surface of the metal to a temperature in a range of 400° C. to 900° C. and convert the gaseous carbon dioxide into graphene on the surface of the metal.

17. The system of claim 16 , further comprising a reflector configured to receive the laser beam and to reflect the laser beam onto the surface of the metal.

18. The system of claim 16 , wherein the reaction vessel is configured to be one or both of heat-resistant and cold-resistant.

19. The system of claim 16 , wherein the reaction vessel is made of ceramic, quartz, aluminum oxide, silicon carbide, corundum, carborundum, or a combination thereof.

20. The system of claim 16 , wherein the laser device is a carbon dioxide laser device or an optical fiber laser device.

21. The system of claim 16 , further comprising a laser beam expander.

22. The system of claim 21 , wherein the laser beam expander comprises an adjustable lens configured to expand a width of the laser beam.

23. The system of claim 21 , wherein the laser beam expander is configured to expand the laser beam to at least two times a width of the laser beam.

24. The system of claim 21 , wherein the laser beam expander is configured to expand the laser beam to equal to or less than five times a width of the laser beam.

25. The system of claim 16 , further comprising a spatula, a blade, or a spoon configured to remove graphene from the surface of the metal.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2019
From: CRESTLINE DIRECT FINANCE, L.P.
To: EMPIRE TECHNOLOGY DEVELOPMENT LLC
Reel/Frame 049924/0794 →
SECURITY INTEREST Recorded Jan 29, 2019
From: EMPIRE TECHNOLOGY DEVELOPMENT LLC
To: CRESTLINE DIRECT FINANCE, L.P.
Reel/Frame 048373/0217 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 23, 2016
From: ZHAO, CHONGJUN; DONG, JIANBO; HUANG, YOUFU; QIAN, XIUZHEN
To: EAST CHINA UNIVERSITY OF SCIENCE AND TECHNOLOGY
Reel/Frame 040412/0632 →