Torque monitoring system for a rotatable shaft
A torque monitoring system includes a rotatable measurement interface and a stationary data receiver. The measurement interface is configured to be attached to a rotatable shaft. The measurement interface includes a strain gauge, a processor, and a near field communication (NFC) transceiver coil. The stationary data receiver is stationary with respect to the rotating shaft. The stationary data receiver includes a processor and an NFC transceiver coil. The rotatable measurement interface receives operating power via its NFC transceiver coil that is derived from a radio signal wirelessly transmitted by the NFC transceiver coil in the stationary data receiver. The processor in the rotatable measurement interface is configured to receive strain gauge signals from the strain gauge indicative of torque on the rotatable shaft and wirelessly transmit digital data indicative of the strain gauge signals through the NFC transceiver coils to the processor in the stationary data receiver.
1. A torque monitoring system, comprising:
a plurality of rotatable measurement interfaces ( 102 ) configured to be attached to a rotatable shaft ( 90 ) to rotate with the rotatable shaft ( 90 ), the measurement interfaces ( 102 ) including a strain gauge ( 120 ), a processor ( 126 ), a near field communication (NFC) transceiver coil ( 130 ), wherein the rotatable shaft ( 90 ) is a primary drive shaft ( 302 ); and
a plurality of stationary data receivers ( 104 ) contained in a housing ( 210 ) and stationary with respect to the rotatable shaft ( 90 ), the stationary data receivers ( 104 ) including a processor ( 126 ) and a NFC transceiver coil ( 140 );
a transmission;
a parallel drive shaft ( 304 ) mechanically coupled to the primary drive shaft ( 302 ) through the transmission, wherein each of the primary and parallel drive shafts ( 302 , 304 ) includes at least one of the rotatable measurement interfaces ( 102 ) wirelessly coupled to a corresponding stationary data receivers ( 104 );
wherein the rotatable measurement interfaces ( 102 ) receives operating power via its NFC transceiver coil ( 130 ) that is derived from a radio signal wirelessly transmitted by the NFC transceiver coil ( 140 ) in the stationary data receiver ( 104 );
wherein the processor ( 126 ) in the rotatable measurement interfaces ( 102 ) is configured to receive strain gauge ( 120 ) signals from the strain gauge ( 120 ) indicative of torque on the rotatable shaft ( 90 ) and wirelessly transmit digital data indicative of the strain gauge ( 120 ) signals through the NFC transceiver coils ( 130 , 140 ) to the processor ( 126 ) in the stationary data receiver ( 104 ); and
wherein each stationary data receiver ( 104 ) is configured to communicate with an electronics control unit (ECU) ( 110 ), and said ECU ( 110 ) is configured to determine an efficiency value for the transmission based on digital data received from rotatable measurement interfaces ( 102 ) on the primary drive shaft ( 302 ) and rotatable measurement interfaces ( 102 ) on the parallel drive shaft ( 304 ).
2. The torque monitoring system of claim 1 wherein the rotatable measurement interfaces ( 102 ) also include a switched reactance element to encode the digital data during transmission to the processor ( 126 ) in the stationary data receivers ( 104 ).
3. The torque monitoring system of claim 2 wherein the switched reactance element includes at least one of a selectable capacitive divider network and multiple taps of the NFC transceiver coil ( 130 ) in the rotatable measurement interfaces ( 102 ).
4. The torque monitoring system of claim 1 wherein the (ECU) ( 110 ) is coupled to the stationary data receivers ( 104 ) and configured to control a speed and torque of the primary drive shaft ( 302 ), and wherein, based on the digital data, the stationary data receivers ( 104 ) are configured to determine that the primary drive shaft ( 302 ) is experiencing a mechanical event and to respond to the determined event by sending a signal to the (ECU) ( 110 ) to adjust at least one of speed and torque of the primary drive shaft ( 302 ).
5. The torque monitoring system of claim 4 wherein the event includes at least one of: a vibration event, a tension event, compression event, a bending event, a resonance event, and a torque event.
6. The torque monitoring system of claim 1 wherein the processor ( 126 ) in the rotatable measurement interfaces ( 102 ) determines whether the strain gauge ( 120 ) detects a force in excess of a threshold.
7. The torque monitoring system of claim 1 wherein the processor ( 126 ) in the stationary data receivers ( 104 ) process the digital data to determine whether the strain gauge ( 120 ) in the rotatable measurement interfaces ( 102 ) detect a force in excess of a threshold.
8. The torque monitoring system of claim 1 wherein the processor ( 126 ) in the rotatable measurement interfaces ( 102 ) is configured to wirelessly transmit the digital data through the NFC transceiver coils ( 130 ) to the processor ( 126 ) in the stationary data receivers ( 104 ) even if the primary drive shaft ( 302 ) is not rotating.