IP Library Granted Patent US 10,059,085
Granted Patent B2
US 10,059,085 · App. 15/316,972 · Granted Aug 28, 2018

Wound body of porous film, and manufacturing method thereof

Inventors: Takahiro Okugawa (Niihama, JP); Yutaka Suzuki (Tsukuba, JP); Tomoaki Ozeki (Niilhama, JP); Chikara Murakami (Osaka, JP)
Assignee: SUMITOMO CHEMICAL COMPANY, LIMITED
B32B27/32B29C37/0025C08J5/18H01M2/14H01M2/16B32B2250/242B32B2307/306B32B2307/538
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Quick Facts
Patent No.
US 10,059,085
App. No.
15/316,972
Granted
Aug 28, 2018
Kind
B2
Abstract

A roll is made of a porous film in a belt-like shape, the porous film having a width of not smaller than 20 mm. In a case where a roughness along a width direction of an outermost surface of the roll is measured at 1 mm intervals across an entire width of the outermost surface, a difference between a maximum roughness value and a minimum roughness value in a distance of 20 mm in the width direction of the outermost surface is less than 25 μm.

Claims (16)

1. A separator roll for a secondary battery, which separator roll is made of a porous film in a belt-like shape, the porous film having a width of not smaller than 20 mm, wherein:

in a case where roughness along a width direction of an outermost surface of the roll is measured at 1 mm intervals across an entire width of the outermost surface, a difference between a maximum roughness value and a minimum roughness value for a distance of 20 mm in the width direction of the outermost surface is less than 25 μm,

the porous roll includes a first layer that imparts a shutdown function and a coating layer that is formed on the first layer; and

a volume per unit area of the coating layer is 1.0 cc/m 2 to 3.7 cc/m 2 and the weight per unit area of the coating layer is 2.8 g/m 2 to 14.2 g/m 2 .

2. The separator roll as set forth in claim 1 , wherein:

a difference between a maximum film-thickness value and a minimum film-thickness value for a distance of 20 mm in an width direction of an outermost porous film of the roll is not more than 1.6 μm.

3. The separator roll as set forth in claim 1 , wherein:

the first layer is a polyolefin-containing layer.

4. A method for producing the separator roll according to claim 1 , comprising:

forming the coating layer with a coating device that includes an unwrinkling mechanism.

5. The method as set forth in claim 4 , wherein:

the unwrinkling mechanism is a pinch expander.

6. The method as set forth in claim 4 , further comprising:

drying the coating layer using a dryer.

7. The method as set forth in claim 6 , wherein:

the dryer is a drum dryer.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 14, 2026
From: SUMITOMO CHEMICAL CO., LTD.
To: SSLM CO., LTD.
Reel/Frame 075590/0188 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2016
From: OKUGAWA, TAKAHIRO; SUZUKI, YUTAKA; OZEKI, TOMOAKI; MURAKAMI, CHIKARA
To: SUMITOMO CHEMICAL COMPANY, LIMITED
Reel/Frame 040592/0801 →
Priority Claims (1)
JP 2014-175485 · Aug 29, 2014 · national
Continuity (1)
Related Publication 20170173927A1 · Jun 22, 2017
Cited By (2)
US 12,412,957 US 12,562,436