Gas diffusion layer, electrochemical cell having such a gas diffusion layer, and electrolyzer
View Patent ↗A gas diffusion layer is arranged between a bipolar plate and an electrode of an electrochemical cell and includes at least two layers which are layered one on top of the other layer. At least one of the two layers is designed as a spring component having a progressive spring characteristic curve.
1. A gas diffusion layer arranged between a bipolar plate and an electrode of an electrochemical cell, said gas diffusion layer comprising:
at least two separate layers formed as elements which are separate from each other, with one of the separate layers being layered on top of another one of the separate layers; and
a spring component forming at least one of the at least two separate layers, said spring component having a progressive spring characteristic curve selected so as to achieve a deformation in a range of a normal contact pressure of 5-25 bars.
2. The gas diffusion layer of claim 1 , wherein the gas diffusion layer has at least three separate layers formed as elements which are separate from each other and being layered on top of each other, said spring component forming an outer separate layer of the gas diffusion layer.
3. The gas diffusion layer of claim 1 , wherein the at least two separate layers have different structure and/or composition.
4. The gas diffusion layer of claim 1 , wherein the gas diffusion layer has at three layers, a first one of the layers configured as a contacting component, a second one of the layers configured as a diffusion component, and a third one of the layers configured as the spring component.
5. The gas diffusion layer of claim 1 , wherein the spring characteristic curve of the spring component is divided into at least two regions of differing progression.
6. The gas diffusion layer of claim 1 , wherein the spring characteristic curve of the spring component is divided into at least three regions of differing progression.
7. The gas diffusion layer of claim 1 , wherein the spring component is deformed up to 60% of a maximum elastic deformation when a contact pressure of up to 5 bar is applied.
8. The gas diffusion layer of claim 1 , wherein the spring component is deformed up to 80% of a maximum elastic deformation when a contact pressure of up to 5 bar is applied.
9. The gas diffusion layer of claim 1 , wherein the spring component is deformed between 60% to 90% of a maximum elastic deformation when a contact pressure between 5 bar and 25 bar is applied.
10. The gas diffusion layer of claim 1 , wherein the spring component is formed from an electrically conductive material.
11. The gas diffusion layer of claim 10 , wherein the electrically conductive material is selected from the group consisting of steel, titanium, niobium, tantalum, nickel, and any combination thereof.
12. The gas diffusion layer of claim 1 , wherein the spring component is formed as a profiled metal sheet.
13. The gas diffusion layer of claim 1 , wherein the spring component is formed as a mesh.
14. The gas diffusion layer of claim 1 , wherein the spring component comprises one or more spirals.
15. An electrochemical cell, comprising:
a bipolar plate;
an electrode; and
a gas diffusion layer arranged between the bipolar plate and the electrode, said gas diffusion layer including at least two separate layers formed as elements which are separate from each other, with one of the layers being layered on top of another one of the layers, and a spring component forming at least one of the at least two separate layers, said spring component having a progressive spring characteristic curve selected so as to achieve a deformation in a range of a normal contact pressure of 5-25 bars.
16. The electrochemical cell of claim 14 constructed as a PEM electrolysis cell or a galvanic cell.
17. An electrolyzer, comprising a PEM electrolysis cell which includes a bipolar plate, an electrode, and a gas diffusion layer arranged between the bipolar plate and the electrode, said gas diffusion layer including at least two separate layers formed as elements which are separate from each other, with one of the layers being layered on top of another one of the layers, and a spring component forming at least one of the at least two layers, said spring component having a progressive spring characteristic curve selected so as to achieve a deformation in a range of a normal contact pressure of 5-25 bars.